Skip to main content
Log in

Study on the formation mechanism of rail corrugation in small radius curves of metro

  • Original Article
  • Published:
Journal of Mechanical Science and Technology Aims and scope Submit manuscript

Abstract

In order to explore the cause of rail corrugation on the small radius curve of metro, the formation mechanism of rail corrugation is analyzed based on field measurements of line conditions and rail roughnesses and stick-slip theory, and the corresponding suggestion is put forward. The present work is a combination of experiments and numerical analysis, and the results show that the superelevation states of track structures corresponding to 8 corrugation sections are all deficient superelevations, which indicates that the deficient superelevation is directly related to the formation of corrugation. On the small radius curve of metro, both the inside and outside wheel-rail systems have a tendency of stick-slip motion, and the stick-slip vibration intensity of the inside wheel-rail system is 1.67∼2.23 times higher than that of the outside wheel-rail system, thus more likely to lead to inner rail corrugation, which is consistent with the actual situation of rail corrugation. The longitudinal stick-slip vibration plays a leading role in the evolution of corrugation, and the superelevation state of the track structure determines the formation mechanism of rail corrugation.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Abbreviations

h :

Calculated superelevation value

h r :

Actual superelevation value

v :

Vehicle running speed

R :

Curve radius

α 1 :

Longitudinal adhesion coefficient

α 2 :

Transverse adhesion coefficient

F 1 :

Longitudinal creep force

F 2 :

Transverse creep force

P 3 :

Normal force

μ i :

Mean value of the adhesion coefficient

α ij :

Adhesion coefficient corresponding to the moment j

N :

Total number of moments

σ i :

Standard deviation of the adhesion coefficient

References

  1. J. C. O. Nielsen, R. Lunden, A. Johansson and T. Vernersson, Train-track interaction and mechanisms of irregular wear on wheel and rail surfaces, Vehicle System Dynamics, 40 (1–3) (2003) 3–54.

    Article  Google Scholar 

  2. P. T. Torstensson and J. C. O. Nielsen, Monitoring of rail corrugation growth due to irregular wear on a railway metro curve, Wear, 267 (1–4) (2009) 556–561.

    Article  Google Scholar 

  3. P. T. Torstensson and M. Schilke, Rail corrugation growth on small radius curves-measurements and validation of a numerical prediction model, Wear, 303 (1–2) (2013) 381–396.

    Article  Google Scholar 

  4. H. G. Zhang, W. N. Liu, W. F. Liu and Z. Z. Wu, Study on the cause and treatment of rail corrugation for Beijing metro, Wear, 317 (1–2) (2014) 120–128.

    Article  Google Scholar 

  5. W. F. Liu, H. G. Zhang, W. N. Liu and D. J. Thompson, Experimental study of the treatment measures for rail corrugation on tracks with egg fasteners in the Beijing metro, Proceedings of the Institution of Mechanical Engineers Part F-Journal of Rail and Rapid Transit, 232 (5) (2018) 1360–1374.

    Article  Google Scholar 

  6. T. T. Vuong, P. A. Meehan, D. T. Eadie, K. Oldknow, D. Elvidge, P. A. Bellette and W. J. Daniel, Investigation of a transitional wear model for wear and wear-type rail corrugation prediction, Wear, 271 (1–2) (2011) 287–298.

    Article  Google Scholar 

  7. S. L. Grassie and J. Kalousek, Rail corrugation: characteristics, causes and treatments, Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit, 207 (1) (1993) 57–68.

    Article  Google Scholar 

  8. S. L. Grassie, Rail corrugation: characteristics, causes, and treatments, Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit, 223 (6) (2009) 581–596.

    Article  Google Scholar 

  9. Y. R. Wang and T. X. Wu, Effects of vibration wave reflections between wheels and tracks with high-elastic fasteners on short pitch rail corrugation, Journal of Vibration and Shock, 39 (6) (2020) 29–36.

    Google Scholar 

  10. Y. R. Wang and T. X. Wu, The growth and mitigation of rail corrugation due to vibrational interference between moving wheels and resilient track, Vehicle System Dynamics, 58 (8) (2020) 1257–1284.

    Article  Google Scholar 

  11. Z. L. Li, S. G. Li, P. Zhang, A. Núñez and R. Dollevoet, Mechanism of short pitch rail corrugation: initial excitation and frequency selection for consistent initiation and growth, International Journal of Rail Transportation (2022) https://doi.org/10.1080/23248378.2022.2156402.

  12. P. Zhang, S. G. Li and Z. L. Li, Short pitch corrugation mitigation by rail constraint design, International Journal of Mechanical Sciences, 243 (2023) 108037.

    Article  Google Scholar 

  13. G. X. Chen, Z. R. Zhou, H. Ouyang, X. S. Jin, M. H. Zhu and Q. Y. Liu, A finite element study on rail corrugation based on saturated creep force-induced self-excited vibration of a wheelset-track system, Journal of Sound and Vibration, 329 (22) (2010) 4643–4655.

    Article  Google Scholar 

  14. G. X. Chen, W. J. Qian, J. L. Mo and M. H. Zhu, A transient dynamics study on wear-type rail corrugation on a tight curve due to the friction-induced self-excited vibration of a wheelset-track system, Journal of Mechanical Engineering, 50 (9) (2014) 71–76.

    Article  Google Scholar 

  15. G. X. Chen, S. Zhang, B. W. Wu, X. N. Zhao, Z. F. Wen, H. Ouyang and M. H. Zhu, Field measurement and model prediction of rail corrugation, Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit, 234 (4) (2020) 381–392.

    Article  Google Scholar 

  16. X. L. Cui, Z. Cheng, Z. C. Yang, B. Huang and Z. X. Du, Study on the phenomenon of rail corrugation on high-speed rail based on the friction-induced vibration and feedback vibration, Vehicle System Dynamics, 60 (2) (2022) 413–432.

    Article  Google Scholar 

  17. X. L. Cui, Z. Q. He, B. Huang, Y. C. Chen, Z. X. Du and W. Qi, Study on the effects of wheel-rail friction self-excited vibration and feedback vibration of corrugated irregularity on rail corrugation, Wear, 477 (SI) (2021) 203854.

    Article  Google Scholar 

  18. X. L. Cui, J. C. Li, P. Y. Bao, Z. C. Yang, Z. H. Ren and X. Y. Xu, Investigation into the abnormal phenomenon of rail corrugation superposition in small-radius curve section of intercity railway, Transportation Research Record: Journal of the Transportation Research Board, 2677 (5) (2022) DOI: https://doi.org/10.1177/03611981221133086.

    Google Scholar 

  19. Y. Q. Sun and S. Simson, Nonlinear three-dimensional wagon-track model for the investigation of rail corrugation initiation on curved track, Vehicle System Dynamics, 45 (2) (2007) 113–132.

    Article  Google Scholar 

  20. Y. Q. Sun and S. Simson, Wagon-track modelling and parametric study on rail corrugation initiation due to wheel stick-slip process on curved track, Wear, 265 (9–10) (2008) 1193–1201.

    Article  Google Scholar 

  21. Z. Q. Wang and Z. Y. Lei, Formation mechanism of metro rail corrugation based on wheel-rail stick-slip behaviors, Applied Sciences-Basel, 11 (17) (2021) 8128.

    Article  Google Scholar 

  22. Z. Q. Wang and Z. Y. Lei, Formation mechanism of rail corrugation on the small radius curve of metro based on stick-slip torsional vibration, Journal of Southeast University (Natural Science Edition), 52 (5) (2022) 998–111.

    Google Scholar 

  23. H. M. Yao, G. Shen and L. J. Gao, Formation mechanism of worn profile rail corrugation based on experimental verification, Journal of Tongji University (Natural Science), 46 (10) (2018) 1427–1432.

    Google Scholar 

  24. H. L. Zhao, Structure and Design of Rail Vehicle, China Railway Press, Beijing, China (2009) 26–58.

    Google Scholar 

  25. X. Li, Study on the mechanism of rail corrugation on subway track, Ph.D. Thesis, Southwest Jiaotong University, Chengdu, China (2012).

    Google Scholar 

  26. Z. Y. Lei and Z. Q. Wang, Generation mechanism and development characteristics of rail corrugation of Cologne egg fastener track in metro, KSCE Journal of Civil Engineering, 24 (6) (2020) 1763–1774.

    Article  Google Scholar 

  27. J. Piotrowski and W. Kik, A simplified model of wheel/rail contact mechanics for non-Hertzian problems and its application in rail vehicle dynamic simulations, Vehicle System Dynamics, 46 (1–2) (2008) 27–48.

    Article  Google Scholar 

  28. X. L. Cui, B. Huang and G. X. Chen, Research on multiparameter fitting of fastener structures to suppress wheel-rail friction self-excited vibration, Journal of Southwest Jiaotong University, 56 (1) (2021) 68–74.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Z. Wang.

Additional information

Zhiqiang Wang is a Ph.D. candidate in the Institute of Rail Transit, Tongji University. His research interests include wheel-rail relationship, track structure and rail corrugation.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wang, Z., Lei, Z. & Zhu, J. Study on the formation mechanism of rail corrugation in small radius curves of metro. J Mech Sci Technol 37, 4521–4532 (2023). https://doi.org/10.1007/s12206-023-0809-7

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12206-023-0809-7

Keywords

Navigation