Skip to main content
Log in

Effect of fillet radius of receiver hole on the performance of gas turbine pre-swirl system

  • Original Article
  • Published:
Journal of Mechanical Science and Technology Aims and scope Submit manuscript

Abstract

Since the main flow blades of gas turbines are in high temperature and high pressure condition, their life span depends on the performance of the cooling system. A pre-swirl system is a device that minimizes the flow loss that occurs when the cooling air is introduced into the rotating part from the stationary part by imposing the rotation component in advance. System performance depends on the shape of the pre-swirl nozzle and receiver hole. In this study, the performance trend according to the shape change of a direct injection type pre-swirl system was numerically investigated. First, the performance was examined by varying the system inlet/outlet pressure ratio, from which the optimum flow rate of the system was determined. When a study was conducted by changing the fillet radius of the receiver hole inlet, the larger radius results in greater discharge coefficient, but there was no significant difference for radius ratio greater than 0.13. Rather interestingly, the outlet of the receiver hole without a fillet that does not spread the cooling air produced a high value of temperature drop efficiency.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Abbreviations

A N :

Pre-swirl nozzle throat area, m2

A R :

Receiver hole throat area, m2

b :

Outer radius at the cavity, m

C W :

Non-dimensional mass flow rate

C D :

Discharge coefficient of pre-swirl system

C DN :

Discharge coefficient of pre-swirl nozzle

C DR :

Discharge coefficient of receiver hole

:

Mass flow rate, kg/s

P :

Pressure, Pa

R :

Specific gas constant, J/kg • K

r :

Radius, m

r p :

Pressure ratio of pre-swirl system

r r :

Radius ratio

T :

Temperature, K

v :

Velocity, m/s

β :

Swirl-ratio

κ :

Isentropic exponent

Ω:

Angular velocity of rotor, rad/s

0 :

Pre-swirl nozzle inlet

1 :

Pre-swirl nozzle outlet

2 :

Receiver hole outlet

f :

Fillet

id :

Ideal

in :

Pre-swirl system inlet

out :

Pre-swirl system outlet

rel :

Relative frame

R :

Receiver hole

s :

Static

t :

Total

σ :

Circumferential

References

  1. M. Wilson, R. Pilbrow and J. M. Owen, Flow and heat transfer in a pre-swirl rotor-stator system, J. Turbomach., 119(2) (1997) 364–373.

    Article  Google Scholar 

  2. H. Karabay, J.-X. Chen, R. Pilbrow, M. Wilson and J. Owen, Flow in a cover-plate pre-swirl rotor-stator system, J. Turbomach., 121(1) (1999) 160–166.

    Article  Google Scholar 

  3. H. Karabay, R. Pilbrow, M. Wilson and J. M. Owen, Performance of pre-swirl rotating-disc systems, J. Eng. Gas Turbines Power-Trans. ASME, 122(3) (2000) 442–450.

    Article  Google Scholar 

  4. M. Dittmann, T. Geis, V. Schramm, S. Kim and S. Wittig, Discharge coefficients of a preswirl system in secondary air systems, J. Turbomach., 124(1) (2002) 119–124.

    Article  Google Scholar 

  5. M. Dittmann, K. Dullenkopf and S. Wittig, Direct-transfer pre-swirl system: a one-dimensional modular characterization of the flow, J. Eng. Gas Turbines Power-Trans. ASME, 127(2) (2005) 383–388.

    Article  Google Scholar 

  6. Y. Yan, M. F. Gord, G. D. Lock, M. Wilson and J. M. Owen, Fluid dynamics of a pre-swirl rotor-stator system, J. Turbomach., 125(4) (2003) 641–647.

    Article  Google Scholar 

  7. T. Geis, M. Dittmann and K. Dullenkopf, Cooling air temperature reduction in a direct transfer preswirl system, J. Eng. Gas Turbines Power-Trans. ASME, 126(4) (2004) 809–815.

    Article  Google Scholar 

  8. A. Benim, D. Brillert and M. Cagan, Investigation into the computational analysis of direct-transfer pre-swirl systems for gas turbine cooling, ASME-Turbo Expo (2004) GT2004-54151, 453–460.

  9. J. Chew, F. Ciampoli, N. Hills and T. Scanlon, Pre-swirled cooling air delivery system performance, ASME-Turbo Expo (2005) GT2005-68323, 1129–1137.

  10. K. Jarzombek, H. Dohmen, F.-K. Benra and O. Schneider, Flow analysis in gas turbine pre-swirl cooling air systems: variation of geometric parameters, ASME-Turbo Expo (2006) GT2006-90445, 1403–1411.

  11. K. Jarzombek, F.-K. Benra, H. Dohmen and O. Schneider, Cfd analysis of flow in high-radius pre-swirl systems, ASME-Turbo Expo (2007) GT2007-27404, 1159–1167.

  12. P. Lewis, M. Wilson, G. Lock and J. M. Owen, Physical interpretation of flow and heat transfer in preswirl systems, J. Eng. Gas Turbines Power-Trans. ASME, 129(3) (2007) 769–777.

    Article  Google Scholar 

  13. C. Bricaud, T. Geis, K. Dullenkopf and H.-J. Bauer, Measurement and analysis of aerodynamic and thermodynamic losses in pre-swirl system arrangements, ASME-Turbo Expo (2007) GT2007-27191, 1115–1126.

  14. F. Ciampoli, N. J. Hills, J. W. Chew and T. Scanlon, Unsteady numerical simulation of the flow in a direct transfer pre-swirl system, ASME-Turbo Expo (2008) GT2008-51198, 1647–1655.

  15. M. Cagan, A. Benim and D. Gunes, Computational analysis of gas turbine preswirl system operation characteristics, WSEAS Trans. Fluid Mech., 4(4) (2009) 117–126.

    Google Scholar 

  16. U. Javiya, J. W. Chew, N. J. Hills, L. Zhou, M. Wilson and G. D. Lock, CFD analysis of flow and heat transfer in a direct transfer preswirl system, J. Turbomach., 134(3) (2012) 031017.

    Article  Google Scholar 

  17. J. Karnahl, J. von Wolfersdorf, K.-M. Tham, M. Wilson and G. Lock, Computational fluid dynamics simulations of flow and heat transfer in a preswirl system: influence of rotating-stationary domain interface, J. Eng. Gas Turbines Power-Trans. ASME, 134(5) (2012) 052502.

    Article  Google Scholar 

  18. G. Liu, H. Wu, Q. Feng and S. Liu, Theoretical and numerical analysis on the temperature drop and power consumption of a pre-swirl system, ASME-Turbo Expo (2016) GT2016-56742, V05AT15A.

  19. R. Da Soghe, C. Bianchini and J. D’Errico, Numerical characterization of flow and heat transfer in pre-swirl systems, J. Eng. Gas Turbines Power-Trans. ASME, 140(7) 2018 071901.

    Article  Google Scholar 

  20. D. Kim, H. Lee, J. Lee and J. Cho, Design and validation of a pre-swirl system in the newly developing gas turbine for power generation, ASME-Turbo Expo (2018) GT2018-76255, V05BT 15A.

  21. Y. Liu, G. Liu, X. Kong and Y. Wang, Design and numerical analysis of a vane shaped receiver hole in a cover-plate pre-swirl system, J. Eng. Gas Turbines Power-Trans. ASME, 141(4) (2019) 041001.

    Article  Google Scholar 

  22. Y. Liu, B. Yue, X. Kong, H. Chen and H. Lu, Design and performance analysis of a vane shaped rotating receiver hole in high radius pre-swirl systems for gas turbine cooling, Aerosp. Sci. Technol., 115 (2022) 106807.

    Article  Google Scholar 

  23. J. Lee, H. Lee, D. Kim and J. Cho, The effect of rotating receiver hole shape on a gas turbine pre-swirl system, J. Mech. Sci. Tech., 34 (5) (2020).

  24. W. Gong, G. Liu, J. Wang, F. Wang, A. Lin and Z. Wang, Aerodynamic and thermodynamic analysis of an aero-engine pre-swirl system based on structure design and performance improvement, Aerosp. Sci. Technol., 123 (2022) 107466.

    Article  Google Scholar 

  25. X. Kong, T. Huang, Y. Liu, H. Chen and H. Lu, Effects of pre-swirl radius on cooling performance of a rotor-stator pre-swirl system in gas turbine engines, Case Stud. Therm. Eng. (2022) 102250.

Download references

Acknowledgments

This study was conducted as part of the UAV Turbine Research Center supported by the Defense Acquisition Program Administration and the Agency for Defense Development.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Changhoon Lee.

Additional information

Seunghwan Kim is a Master student in the School of Mathematics and Computing at Yonsei University in Seoul, Korea. He is a member in Turbulence Laboratory and majoring turbulent fluid mechanics. He has studied aerodynamic analysis of gas turbine secondary air system.

Changhoon Lee is a Professor of Mechanical Engineering at Yonsei University in Seoul, Korea. He received his Ph.D. from University of California at Berkeley in 1993. His research interests include fundamentals of turbulence, particle-turbulence interaction, numerical algorithms, air pollution modeling, and stochastic processes.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kim, S., Lee, J., Kim, D. et al. Effect of fillet radius of receiver hole on the performance of gas turbine pre-swirl system. J Mech Sci Technol 36, 6073–6081 (2022). https://doi.org/10.1007/s12206-022-1122-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12206-022-1122-6

Keywords

Navigation