Skip to main content
Log in

Effects of saturation temperature variation due to pressure drop of working fluid in heat exchanger on heat transfer performance

  • Original Article
  • Published:
Journal of Mechanical Science and Technology Aims and scope Submit manuscript

Abstract

The effect of the saturation temperature drop on the heat transfer performance of a heat exchanger was analyzed under air-conditioner condensing condition, air-conditioner evaporating condition, and refrigerator evaporating condition. The thermodynamic analysis results show that the heat transfer capacity due to the pressure drop of the saturated refrigerant was at least 2.3 % and at most 91.1 % compared to the evaluated heat transfer capacity assuming no pressure loss. The rate of change of heat transfer capacity was the largest in the order of R600a, R1234yf, R134a, R410A, and R32. Heat exchanger performance simulation under practical air-conditioner operating conditions showed that the heat transfer capacity was reduced by 0.72 % due to refrigerant pressure drop under the condensing condition. On the other hand, the heat transfer capacity was increased by 26.55 % under the evaporating condition.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

Abbreviations

A :

Area

Bo :

Boiling number

C :

Constant

COP :

Coefficient of performance

D h :

Hydraulic diameter

E :

Empirical coefficient

h :

Convective heat transfer coefficient

i iv :

Enthalpy of latent heat

k :

Thermal conductivity

M :

Molecular weight

P :

Pressure

P R :

Reduced pressure

Pr :

Prandtl number

ΔP :

Pressure drop

Q :

Heat transfer rate

q″ h :

Heat flux

R :

Thermal resistance

R c :

Gas constant

Re :

Reynolds number

S :

Empirical coefficient

T :

Temperature

ΔT :

Temperature difference

ΔT LM :

Log mean temperature difference

U :

Overall heat transfer coefficient

X tt :

Lockhart-martinelli parameter based on turbulent liquidturbulent vapor flow

x :

Quality

η :

Overall surface effectiveness

μ :

Dynamic viscosity

ρ :

Density

actual :

Actual case

air :

Air-side

cond. :

Condensation

evap. :

Evaporation

i :

Inlet

ideal :

Ideal case

l :

Liquid

nb :

Nucleate boiling

o :

Outlet

real :

Real case

ref :

Refrigerant-side

sat :

Saturated

sp :

Single-phase

v :

Vapor

wall :

Wall-side

References

  1. V. S. Chalgeri and J. H. Jeong, Flow regime identification and classification based on void fraction and differential pressure of vertical two-phase flow in rectangular channel, International Journal of Heat and Mass Transfer, 132 (2019) 802–816.

    Article  Google Scholar 

  2. K. Kim and J. H. Jeong, Steam condensate behavior and heat transfer performance on chromium-ion-implanted metal surfaces, International Journal of Heat and Mass Transfer, 136 (2019) 681–691.

    Article  Google Scholar 

  3. M. A. Arie, A. H. Shooshtari and M. M. Ohadi, Experimental characterization of an additively manufactured heat exchanger for dry cooling of power plants, Applied Thermal Engineering, 129 (2018) 187–198.

    Article  Google Scholar 

  4. A. M. Abubaker, Y. S. H. Najjar and A. D. Ahmad, A uniquely finned tube heat exchanger design of a condenser for heavy-duty air conditioning systems, International Journal of Air-Conditioning and Refrigeration, 28(1) (2020) 1–14.

    Article  Google Scholar 

  5. A. T. Baheta, K. K. Looi, A. N. Oumer and K. Habib, Thermoelectric air-conditioning system: building applications and enhancement techniques, International Journal of Air-Conditioning and Refrigeration, 27(2) (2019) 1–17.

    Article  Google Scholar 

  6. W.-J. Lee, J.-Y. Seo, J. Ko and J. H. Jeong, Non-equilibrium two-phase refrigerant flow at subcooled temperatures in an R600a refrigeration system, International Journal of Refrigeration, 70 (2016) 148–156.

    Article  Google Scholar 

  7. S. Hwang and J. H. Jeong, The effects of the parameters of a refrigeration system working with R600a on the non-equilibrium subcooled two-phase flow of the refrigerant, International Journal of Refrigeration, 118 (2020) 462–469.

    Article  Google Scholar 

  8. M. S. Patil, J. H. Seo and M. Y. Lee, Heat transfer characteristics of the heat exchangers for refrigeration, air conditioning and heap pump systems under frosting, defrosting and dry/wet conditions — a review, Applied Thermal Engineering, 113 (2017) 1071–1087.

    Article  Google Scholar 

  9. M. S. Lee, H. Lee, Y. Hwang, R. Radermacher and H. M. Jeong, Optimization of two-phase R600a ejector geometries using a non-equilibrium CFD model, Applied Thermal Engineering, 109 (2016) 272–282.

    Article  Google Scholar 

  10. J. Sim, H. Lee and J. H. Jeong, Optimal design of variable-path heat exchanger for energy efficiency improvement of air-source heat pump system, Applied Energy, 290 (2021) 116741.

    Article  Google Scholar 

  11. W. J. Lee, H. J. Kim and J. H. Jeong, Method for determining the optimum number of circuits for a fin-tube condenser in a heat pump, International Journal of Heat and Mass Transfer, 98 (2016) 462–471.

    Article  Google Scholar 

  12. Y. Kwak, S. Hwang and J. H. Jeong, Effect of part load operating conditions of an air conditioner on the number of refrigerant paths and heat transfer performance of a condenser, Energy Conversion and Management, 203 (2020) 112257.

    Article  Google Scholar 

  13. S. In, K. Cho, B. Lim and C. Lee, Partial load performance test of residential heat pump system with low-GWP refrigerants, Applied Thermal Engineering, 85 (2015) 179–187.

    Article  Google Scholar 

  14. L. Huang, M. S. Lee, K. Saleh, V. Aute and R. Radermacher, A computational fluid dynamics and effectiveness-NTU based co-simulation approach for flow mal-distribution analysis in microchannel heat exchanger headers, Applied Thermal Engineering, 65 (2014) 447–457.

    Article  Google Scholar 

  15. W. J. Lee, H. Lee and J. H. Jeong, Numerical evaluation of the range of performance deterioration in a multi-port minichannel heat exchanger due to refrigerant mal-distribution in the header, Applied Thermal Engineering, 185 (2021) 116429.

    Article  Google Scholar 

  16. W. J. Lee and J. H. Jeong, Heat transfer performance variations of condensers due to non-uniform air velocity distributions, International Journal of Refrigeration, 69 (2016) 85–95.

    Article  Google Scholar 

  17. R. S. Matos, J. V. C. Vargas, M. A. Rossetim, M. V. A. Pereira, D. B. Pitz and J. C. Ordonez, Performance comparison of tube and plate-fin circular and elliptic heat exchangers for HVAC-R systems, Applied Thermal Engineering, 184 (2021) 116288.

    Article  Google Scholar 

  18. M. H. Shojaeefard, S. D. Nourbakhsh and J. Zare, An investigation of the effects of geometry design on refrigerant flow mal-distribution in parallel flow condenser using a hybrid method of finite element approach and CFD simulation, Ap- plied Thermal Engineering, 112 (2017) 431–449.

    Article  Google Scholar 

  19. W. J. Lee and J. H. Jeong, Development of a numerical analysis model for a multi-port mini-channel heat exchanger considering a two-phase flow distribution in the header. Part I: Numerical modeling, International Journal of Heat and Mass Transfer, 138 (2019) 1264–1280.

    Article  Google Scholar 

  20. T. Wang, B. Gu, B. Wu, H. Ma and C. Qian, Modeling for multipass parallel flow condenser with the effect of refrigerant maldistribution, International Journal of Refrigeration, 60 (2015) 234–246.

    Article  Google Scholar 

  21. W. Yoon and J. H. Jeong, Development of a numerical analysis model using a flow network for a plate heat exchanger with consideration of the flow distribution, International Journal of Heat and Mass Transfer, 112 (2017) 1–17.

    Article  Google Scholar 

  22. J. Zhang and F. Haglind, Experimental analysis of high temperature flow boiling heat transfer and pressure drop in a plate heat exchanger, Applied Thermal Engineering, 196 (2021).

  23. O. R. Alomar, O. M. Hamdoon and B. M. Salim, Analysis of two-phase flow in a double-pipe heat exchanger filled with porous media, International Journal of Heat and Mass Transfer, 156 (2020).

  24. G. Yang, G. Ding, J. Chen, W. Yang and S. Hu, Experimental study on shell side heat transfer characteristics of two-phase propane flow condensation for vertical helically baffled shell-and-tube exchanger, International Journal of Refrigeration, 107 (2019) 135–144.

    Article  Google Scholar 

  25. W. Peng and O. K. Sadaghiani, Presentation of an integrated cooling system for enhancement of cooling capability in Heller cooling tower with thermodynamic analyses and optimization, International Journal of Refrigeration, 131 (2021) 786–802.

    Article  Google Scholar 

  26. S. W. Hwang, D. H. Kim, J. K. Min and J. H. Jeong, CFD analysis of fin tube heat exchanger with a pair of delta winglet vortex generators, Journal of Mechanical Science and Technology, 26(9) (2012) 2949–2958.

    Article  Google Scholar 

  27. A. Sadeghianjahromi and C.-C. C. Wang, Heat transfer enhancement in fin-and-tube heat exchangers - a review on different mechanisms, Renewable and Sustainable Energy Reviews, 137 (2021) 110470.

    Article  Google Scholar 

  28. J. Zhang, J. Liu, L. Zhang, Q. Liu and Q. Wu, Effect of ambient pressure on air side heat transfer and flow characteristics of plain finned tube heat exchanger, International Journal of Heat and Mass Transfer, 158 (2020).

  29. C. C. Wang, K. Y. Chen, J. S. Liaw and C. Y. Tseng, An experimental study of the air-side performance of fin-and-tube heat exchangers having plain, louver, and semi-dimple vortex generator configuration, International Journal of Heat and Mass Transfer, 80 (2015) 281–287.

    Article  Google Scholar 

  30. L. H. Tang, M. Zeng and Q. W. Wang, Experimental and numerical investigation on air-side performance of fin-and-tube heat exchangers with various fin patterns, Experimental Thermal and Fluid Science, 33(5) (2009) 818–827.

    Article  Google Scholar 

  31. T. Alam and M. H. Kim, A comprehensive review on single phase heat transfer enhancement techniques in heat exchanger applications, Renewable and Sustainable Energy Reviews, 81 (2018) 813–839.

    Article  Google Scholar 

  32. H. Y. Ye and K. S. Lee, Refrigerant circuitry design of fin-and-tube condenser based on entropy generation minimization, International Journal of Refrigeration, 35 (2012) 1430–1438.

    Article  Google Scholar 

  33. J. H. Yun and J. H. Jeong, A review of prediction methods for two-phase pressure loss in mini/micro-channels, International Journal of Air-Conditioning and Refrigeration, 24(1) (2016) 1–21.

    Article  Google Scholar 

  34. S. M. Kim and I. Mudawar, Review of databases and predictive methods for pressure drop in adiabatic, condensing and boiling mini/micro-channel flows, International Journal of Heat and Mass Transfer, 77 (2014) 74–97.

    Article  Google Scholar 

  35. S. M. Kim and I. Mudawar, Review of databases and predictive methods for heat transfer in condensing and boiling mini/micro-channel flows, International Journal of Heat and Mass Transfer, 77 (2014) 627–652.

    Article  Google Scholar 

  36. E. R. R. Dario, L. Tadrist and J. C. C. Passos, Review on two-phase flow distribution in parallel channels with macro and micro hydraulic diameters: main results, analyses, trends, Applied Thermal Engineering, 59 (2013) 316–335.

    Article  Google Scholar 

  37. M. Zhang and R. L. Webb, Correlation of two-phase friction for refrigerants in small-diameter tubes, Experimental Thermal and Fluid Science, 25(3–4) (2001) 131–139.

    Article  Google Scholar 

  38. C. Y. Park and P. S. Hrnjak, CO2 and R410A flow boiling heat transfer, pressure drop, and flow pattern at low temperatures in a horizontal smooth tube, International Journal of Refrigeration, 30 (2007) 166–178.

    Article  Google Scholar 

  39. ASHRAE, HVAC Systems and Equipment, American Society of Heating, Refrigerating, and Air Conditioning Engineers, Atlanta (2008).

    Google Scholar 

  40. M. B. Ould Didi, N. Kattan and J. R. Thome, Prediction of two-phase pressure gradients of refrigerants in horizontal tubes, International Journal of Refrigeration, 25 (2002) 935–947.

    Article  Google Scholar 

  41. P. De Larminat and L. Wang, Overview of fluids for AC applications, ASHRAE Journal, 59(6) (2017) 58–68.

    Google Scholar 

  42. H. I. Lee and J. H. Jeong, Effect of a drop in working fluid pressure on heat transfer performance during phase change in heat exchanger, Transactions of the Korean Society of Mechanical Engineers B, 42(4) (2018) 251–258.

    Article  MathSciNet  Google Scholar 

  43. S. Y. Liang, T. N. Wong and G. K. Nathan, Study on refrigerant circuitry of condenser coils with exergy destruction analysis, Applied Thermal Engineering, 20 (2000) 559–577.

    Article  Google Scholar 

  44. C. J. L. Hermes, C. Melo, F. T. Knabben and J. M. Gonçalves, Prediction of the energy consumption of household refrigerators and freezers via steady-state simulation, Applied Energy, 86 (2009) 1311–1319.

    Article  Google Scholar 

  45. M. M. Shah, A general correlation for heat transfer during film condensation inside pipes, International Journal of Heat and Mass Transfer, 22 (1979) 547–556.

    Article  Google Scholar 

  46. K. E. Gungor and R. H. S. Winterton, A general correlation for flow boiling in tubes and annuli, International Journal of Heat and Mass Transfer, 29 (1986) 351–358.

    Article  MATH  Google Scholar 

  47. AHRI, AHRI Standard 460, Standard for Performance Rating of Remote Mechnical - Draft Air - Cooled Refrigerant Condensers, Arlington (2005).

  48. AHRI, AHRI Standard 420, Standard for Performance Rating of Forced-Circulation Free-Delivery Unit Coolers for Refrigeration, Arlington (2008).

  49. ISO, ISO/FDIS15502, Household Refrigerating Appliances - Characteristics and Test Methods, Geneva (2005).

  50. C. Y. Park and P. Hrnjak, Experimental and numerical study on microchannel and round-tube condensers in a R410A residential air-conditioning system, International Journal of Refrigeration, 31 (2008) 822–831.

    Article  Google Scholar 

  51. Z. Qi, Quick and empirical correlations for refrigerant pressure drop in mobile air conditioning system evaporators, International Journal of Refrigeration, 55 (2015) 30–36.

    Article  Google Scholar 

  52. C.-C. Wang, C. juan Lee, C. Chang and S.P. Lin, Heat transfer and friction correlation for compact louvered fin-and-tube heat exchangers, International Journal of Heat and Mass Transfer, 42 (1999) 1945–1956.

    Article  Google Scholar 

  53. V. Gneilinski, New equations for heat and mass transfer in turbulent pipe and channel flow, International Chemical Engineering, 16(2) (1976) 359–368.

    Google Scholar 

  54. S. W. Churchill, Friction equation spans all fluid flow regimes, Chemical Engineering, 84(24) (1977) 91–92.

    Google Scholar 

  55. L. Friedel, Improved friction pressure drop correlation for horizontal and vertical two-phase pipe flow, Proc. of European Two-Phase Flow Group Meet, Ispra, Italy (1979).

  56. H. Itō, Friction factors for turbulent flow in curved pipes, Journal of Basic Engineering, 81(2) (1959) 123–132.

    Article  Google Scholar 

  57. D. F. Geary, Return bend pressure drop in refrigeration systems, ASHRAE Transactions, 81(1) (1975) 250–264.

    Google Scholar 

  58. H. I. Lee and J. H. Jeong, Effect of saturation temperature change due to pressure loss of refrigerants on heat transfer capacity of heat exchanger, International Refrigeration and Air Conditioning Conference, West Lafayette, Indiana, USA (2018) 1–9.

Download references

Acknowledgments

This work was supported by a National Research Foundation of Korea (NRF) grant funded by the Korean government (MSIT) (No. 2020R1A5A8018822, 2019R1A2C1086867).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ji Hwan Jeong.

Additional information

Ji Hwan Jeong is a Professor of School of Mechanical Engineering at Pusan National University in Busan, Korea. He received his Bachelor’s degree in Nuclear Engineering from Seoul National University in 1988 and his master’s degree and Ph.D. in nuclear engineering from KAIST in 1990 and 1995. His research interests include heat transfer augmentation, heat exchangers, refrigeration, and heat pump.

Hyoin Lee is a Ph.D. student of the school of Mechanical Engineering at Pusan National University in Busan, Korea. He received his Bachelor’s and Master degree in Mechanical Engineering from Pusan National University in 2016 and 2018. His research interests include heat transfer enhancement, heat exchangers and refrigeration.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Lee, H., Jeong, J.H. Effects of saturation temperature variation due to pressure drop of working fluid in heat exchanger on heat transfer performance. J Mech Sci Technol 36, 5765–5776 (2022). https://doi.org/10.1007/s12206-022-1038-1

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12206-022-1038-1

Keywords

Navigation