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Numerical study of coupling damage between contact fatigue and sliding wear

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Abstract

For mechanical elements subjected to the coupling damage from both contact fatigue and sliding wear, the traditional single failure criterion has significant limitations for the designs requiring high reliability and high precision. Therefore, based on the combination of analytical approach and numerical method, a novel coupling analysis method of contact fatigue damage and sliding wear damage for a typical linear contact is proposed in this paper. In this method, a reasonable model for damage correction coefficient, taking into the load, the temperature and the friction coefficient, is developed for the purpose of determining the operating stress of coupling conditions. The model of contact fatigue damage contribution rate and sliding wear damage contribution rate are proposed. Furthermore, a coupling model for contact fatigue damage and sliding wear damage is developed, and the applicable damage criterion is determined. The rationality and practicability of the coupling analysis method proposed are verified by two examples.

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Acknowledgments

The work was supported by the National Natural Science Foundation of China (Grant No. 51875095).

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Correspondence to Yutao Yan.

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Yutao Yan received the B.S. degree from the School of Shenyang University of Technology in 1995 and the M.S. and Ph.D. degrees from the School of Mechanical Engineering and Automation, Northeastern University, Shenyang, China, in 2002 and 2009. He has been teaching at Northeastern University since 1995. His main research fields include tribo-fatigue, mechanical reliability engineering and modern lubrication technology.

Xin Wu received the B.S. degree from the School of Mechanical Engineering, Taiyuan University of Science and Technology, Taiyuan, China, in 2018. He is a graduate student of the School of Mechanical Engineering and Automation, Northeastern University, Shenyang, China. His research interest is tribo-fatigue.

Cheng Jiang received the B.S. degree from the School of Mechanical Engineering and Automation, Northeastern University, Shenyang, China, in 2019. He is a graduate student of the School of Mechanical Engineering and Automation, Northeastern University, Shenyang, China. His research interests include tribo-fatigue and parameter sensitivity analysis.

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Yan, Y., Wu, X. & Jiang, C. Numerical study of coupling damage between contact fatigue and sliding wear. J Mech Sci Technol 36, 3521–3533 (2022). https://doi.org/10.1007/s12206-022-0629-1

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