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Research on surface image acquisition system of train bearing cylindrical roller

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Abstract

The acquisition of high-quality surface images is an important step in the surface damage detection of bearing rollers. In order to improve the quality of image acquisition and take into account the acquisition efficiency, an image acquisition system is designed in this paper. Through the dynamic analysis method, it is proved that the amplitude of the roller itself has little effect on the image in the acquisition process. Subsequently, the response surface method is used to analyze the interactive effect of the light source intensity, incident angle and roller speed on the image quality, and the optimal acquisition parameter setting value suitable for this acquisition system is found. Finally, the image of the bearing cylindrical roller with surface defects is collected to obtain a clear surface image. This paper can provide reference for the design of high level image acquisition system.

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Acknowledgments

This project was supported by Harbin Science and Technology Innovation Talent Research Special Fund Project (2017RAQXJ060), China.

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Authors and Affiliations

  1. School of Mechanical Engineering, Harbin University of Science and Technology, Harbin, 150080, China

    Yudong Bao, Linkai Wu, Ye Dai, Yanling Zhao & Siming Wei

  2. Key Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin, 150080, China

    Yudong Bao, Ye Dai & Yanling Zhao

Authors
  1. Yudong Bao
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  2. Linkai Wu
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  3. Ye Dai
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  4. Yanling Zhao
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  5. Siming Wei
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Corresponding author

Correspondence to Ye Dai.

Additional information

Yudong Bao received his B.Sc. degree in 2010 and his Ph.D. degree in 2015 from Northeast Forestry University. He is an Associate Professor and a M.Sc. Supervisor in Harbin University of Science and Technology. And his main research interests include bearing and inspection technology.

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Bao, Y., Wu, L., Dai, Y. et al. Research on surface image acquisition system of train bearing cylindrical roller. J Mech Sci Technol 36, 4353–4361 (2022). https://doi.org/10.1007/s12206-022-0602-z

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  • DOI: https://doi.org/10.1007/s12206-022-0602-z

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