Abstract
Recently, domestic gas turbines are primarily operated under partial loads. Hence, thermal expansion of components decreases, leading to a discontinuity between the 1st blade and 2nd vane. In this study, the local heat transfer coefficients are derived using the naphthalene sublimation method to analyze thermal characteristics based on step height, and flow characteristics are analyzed using numerical simulation. An extreme heat load of the flat endwall appears around the leading edge of the vane due to the secondary vortex. Under the step conditions, the heat load increases in the upstream region as the main flow near the endwall is reattached to the endwall surface. In addition, two high heat transfer distributions appear due to the recirculation flow, and a step-induced vortex is formed. As the step-induced vortex moves to the suction side within the vane flow path, a high thermal load appears in the corresponding region. Consequently, we found that the occurrence of a step causes severe thermal damage in the upstream region of the vane endwall. The area-averaged heat transfer of the stepped endwall is increased by about 10.6 % and 17.3 % at hs/Cx = 0.05 and 0.1, respectively, as compared to that of the flat endwall.
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Abbreviations
- A :
-
Area [m2]
- C p :
-
Pressure coefficient \(\left(\frac{p_{s}-p_{s,\infty}}{0.5\rho U_{\infty}^{2}}\right)\)
- C :
-
Chord length [m]
- C x :
-
Axial chord length [m]
- DTKE :
-
Dimensionless turbulence kinetic energy (TKE/Uout2)
- D naph :
-
Mass diffusion coefficient of naphthalene vapor in air [m2/s]
- h :
-
Heat transfer coefficient [W/m2 · K]
- h m :
-
Mass transfer coefficient [m/s]
- h s :
-
Step height [m]
- \(\dot{m}\) :
-
Local naphthalene mass transfer rate per unit area [kg/m2s]
- P :
-
Pitch [mm]
- Pr :
-
Prandtl number (μCp/k)
- Re :
-
Reynolds number (U∞ · Cx/v)
- S:
-
Span height [mm]
- Sc :
-
Schmidt number (v/Dnaph)
- Sh:
-
Sherwood number (hm · Cx/Dnaph)
- \(\overline{\underline{\underline{Sh}}}\) :
-
Pitchwise line averaged Sherwood number
- Sh :
-
Area-averaged Sherwood number
- TKE :
-
Turbulence kinetic energy [m2/s2]
- U ∞ :
-
Mass-averaged mainstream velocity of inlet [m/s]
- x :
-
Streamwise direction
- y :
-
Spanwise direction
- z :
-
Pitchwise direction
- β 1 :
-
Inlet flow angle [°]
- β 2 :
-
Outlet flow angle [°]
- ρ :
-
Fluid density [kg/m3]
- ρ s :
-
Density of solid naphthalene [kg/m3]
- ρ v,w :
-
Naphthalene vapor density on the surface [kg/m3]
- ρ v,∞ :
-
Naphthalene vapor density at approaching flow [kg/m3]
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Acknowledgments
This work was supported by the Human Resources Development program (No.20204030200110) of the Korea Institute of Energy Technology Evaluation and Planning (KETEP) grant funded by the Korea government Ministry of Trade, Industry and Energy. In addition, the authors wish to acknowledge support for this study by Mitsubishi Power, Ltd.
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JeongJu Kim received his B.S. degree in Mechanical Engineering from Chung Ang University and is currently a Ph.D. candidate in Department of Mechanical Engineering at Yonsei University. His research interests include heat transfer in cooling of the gas turbine.
Ho-Seong Sohn received his B.S. degree in Mechanical Engineering from Yonsei University and is currently a Ph.D. candidate in Department of Mechanical Engineering at Yonsei University. His research interests include heat transfer in cooling of the gas turbine.
Hee Seung Park received his B.S. degree in Mechanical Engineering from Yonsei University and is currently a Ph.D. candidate in Department of Mechanical Engineering at Yonsei University. His research interests include heat transfer in cooling of the gas turbine.
Wei-Ting Hsu received his M.S. degree in Mechanical Engineering from Chienkuo Technology University, Taiwan, and is currently a Ph.D. candidate in Department of Mechanical Engineering at Yonsei University. His research interests include heat transfer in cooling technologies.
Osamu Ueda received his M. S. degree in Mechanical Engineering from Gifu University and worked on the development of large gas turbines at Mitsubishi Power Corporation since 1995. Specialized in heat transfer engineering, structural strength, materials and metallurgy for gas turbine blades. He belongs to the Japan Society of Mechanical Engineers (JSME) and the Japan Gas Turbine Society.
Hyung Hee Cho received his Ph.D. degree in Mechanical Engineering from the University of Minnesota in 1992. He is currently a Professor at Department of Mechanical Engineering at Yonsei University. He is a fellow of the American Society of Mechanical Engineers and senior member of the National Academy of Engineering of Korea.
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Kim, J., Sohn, HS., Park, H.S. et al. Measurement of heat/mass transfer at second stage vane endwall according to step heights. J Mech Sci Technol 35, 4575–4583 (2021). https://doi.org/10.1007/s12206-021-0927-z
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DOI: https://doi.org/10.1007/s12206-021-0927-z