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Suppression of machine tool spindle vibration using TiC-SKH51 metal-matrix composite

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Abstract

The generation of machine tool spindle vibration is becoming prevalent as high-speed machining and lightweight design are being actively applied in the machining process. As the required machining accuracy increases, the machine tool spindle vibration generated in ultra-precision machining is the main cause of the deterioration of the machining quality. In this study, a TiC-SKH51 metal-matrix composite was used to suppress the machine tool spindle vibration. A vibration characteristic test was conducted to obtain the dynamic characteristics of the TiC-SKH51 and other testing materials. By comparing the results of the vibration characteristic test, the reliability of the finite element analysis software was confirmed. Then, dynamic and static analyses were performed to obtain the dynamic and static characteristics of the machine tool spindle model. The analysis results show that the TiC-SKH51 machine tool spindle can directly suppress the generation of spindle vibrations.

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Acknowledgement

This study was supported financially by Fundamental Research Program of the Korea Institute of Materials Science (KIMS) (PNK7020).

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Authors and Affiliations

  1. School of Mechanical Engineering, Pusan National University, Busan, 46241, Korea

    Wonjun Bae, Sungtae Kim & Yangjin Kim

  2. Composites Research Division, Korea Institute of Materials Science (KIMS), Changwon, 51508, Korea

    Sang-Kwan Lee

Authors
  1. Wonjun Bae
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  2. Sungtae Kim
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  3. Yangjin Kim
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  4. Sang-Kwan Lee
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Corresponding authors

Correspondence to Yangjin Kim or Sang-Kwan Lee.

Additional information

Wonjun Bae received his B.S. degree from the School of Mechanical Engineering at Pusan National University. He is currently master and doctor integrated course student at Pusan National University, majoring in precision manufacturing systems at the School of Mechanical Engineering. His research interests include wavelength-scanning interferometry, fringe analysis using phase extraction formula, and static and dynamic analysis of machine tool spindle/bearing using finite element analysis software.

Sungtae Kim received his B.S. degree from the School of Mechanical Engineering, Pusan National University. He is currently a master and doctor integrated course student at Pusan National University, majoring in Precision Processing Systems at the School of Mechanical Engineering. His research interests include wavelength-tuning interferometry and fringe analysis using phase shifting.

Yangjin Kim obtained his B.S. and Ph.D. degrees at the Department of Mechanical Engineering, The University of Tokyo, Japan, in 2007 and 2015, respectively. Dr. Kim was a researcher at the Korea Institute of Machinery and Materials from 2009 to 2012. He is currently an Associate Professor at the School of Mechanical Engineering, Pusan National University. His research interests include precision measurement, wavelength-scanning interferometry, fringe analysis using phase shifting, and structural/thermal analysis of machine tool spindle/bearing.

Sang-Kwan Lee is currently a head of the Materials Innovation Leading Division, Korea Institute of Materials Science. He received Ph.D. degree at the Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology (KAIST) in 2002. His research interests include electromagnetic wave absorbing/shielding composites, structural/functional metal matrix composites, and energy storage smart structural composites.

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Bae, W., Kim, S., Kim, Y. et al. Suppression of machine tool spindle vibration using TiC-SKH51 metal-matrix composite. J Mech Sci Technol 35, 3619–3625 (2021). https://doi.org/10.1007/s12206-021-0732-8

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  • DOI: https://doi.org/10.1007/s12206-021-0732-8

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