Abstract
In order to remove friction noise, a lubricant is normally applied on the friction surface either after cleansing the contact surface or without any surface treatment. As the friction continues, the lubrication performance deteriorates and the friction noise can reoccur in the both cases, but the cause of friction noise may be different. This study originally investigates the mechanism of friction noise under a lubricant on either the clean or contaminated surface. During the friction noise test, the vibration and sound pressure, the changes in friction coefficient and the characteristics of the contact surfaces are measured for the two lubrication scenarios. Particularly, the surface image and chemical state on the contact area are measured by SEM/EDS analysis in sequence. The results show that friction noise under the lubrication on the clean surface is induced by the reduction of the lubricant causing the increase of friction coefficient. For the lubrication on the contaminated surface by wear debris, the lubricant is mixed and contaminated with wear debris, and then friction noise eventually occurs with the negative slope of the friction-velocity curve in the absence of the increase of friction coefficient.
Similar content being viewed by others
References
X. Shi, W. Wang, W. Zhai, Z. Zhu, Z. Xu, Q. Zhang, S. Song, J. Yao and Q. Din, Friction and wear behavior of NiAl-10 wt%Ti3SiC2 composites, Wear, 303 (2013) 9–20.
T. Quinn, Review of oxidational wear: Part I: The origins of oxidational wear, Tribology International, 16 (1983) 257–271.
T. Quinn, J. Sullivan and D. Rowson, Origins and development of oxidational wear at low ambient temperatures, Wear, 94 (1984) 175–191.
C. Allen, T. Quinn and J. Sullivan, The oxidational wear of high-chromium ferritic steel on austenitic stainless steel, Journal of Tribology, 107 (1985) 172–179.
D. Chaudhuri, A. Slifka and J. Siegwarth, Friction and oxidative wear of 440C ball bearing steels under high load and extreme bulk temperatures, Wear, 160 (1993) 37–50.
J. Mo, Z. Wnag, G. Chen, T. Shao, M. Zhu and Z. Zhou, The effect of groove-textured surface on friction and wear and friction-induced vibration and noise, Wear, 301 (2013) 671–681.
T. Jibiki, M. Shima, H. Akita and M. Tamura, A basic study of friction noise caused by fretting, Wear, 251 (2001) 1492–1503.
G. Chen, Z. Zhou and V. Leo, Effect of surface topography on formation of squeal under reciprocating sliding, Wear, 253 (2002) 411–423.
H. Choi and J. Kang, Experimental study under reciprocating sliding on the friction noise, Transactions Korea Sound and Vibration Engineering, 23 (2013) 640–644.
J. Nam and J. Kang, A basic experimental study on the squeak noise using the pin-on-disk, Transactions Korea Sound and Vibration Engineering, 22 (2012) 736–741.
J. Baek and J. Kang, An experimental investigation of dry friction noise for several metallic materials, Transactions Korea Society of Mechanical Engineering, 39 (2015) 681–686.
J. Kang, Investigation on friction noise in beam structure under mode-coupling by using analytical finite-element squeal model, Transactions Korea Society of Mechanical Engineering, 38 (2014) 545–550.
H. Ronkainen, S. Varjus and K. Holmberg, Friction and wear properties in dry, water-and oil-lubricated DLC against alumina and DLC against steel contacts, Wear, 222 (1998) 120–128.
D. Xiong and S. Ge, Friction and wear properties of UHMWPE/Al2O3 ceramic under different lubricating conditions, Wear, 250 (2001) 242–245.
W. Chen, F. Li, G. Han, J. Xia, L. Wang, J. Tu and Z. Xu, Tribological behavior of carbon-nanotube-filled PTFE composites, Tribology Letters, 15 (2003) 275–278.
J. Miettinen and P. Andersson, Acoustic emission of rolling bearing lubricated with contaminated grease, Tribology International, 33 (2000) 777–787.
Z. Peng, N. Kessissoglou and M. Cox, A study of the effect of contaminant particles in lubricants using wear debris and vibration condition monitoring techniques, Wear, 258 (2005) 1651–1662.
T. Zolper, Z. Li, C. Chen, M. Jungk, T. Marks, Y. Chung and Q. Wang, Lubrication properties of polyalphaolefin and polysiloxane lubricants: Molecular structure-tribology relationships, Tribology Letters, 48 (2012) 355–365.
X. Li and K. Tandon, Microstructural characterization of mechanically mixed layer and wear debris in sliding wear of an Al alloy and an Al based composite, Wear, 245 (2000) 148–161.
J. Kang, Parametric study on friction-induced coupled oscillator, Proceedings of the Institution of Mechanical Engineers, 222 (2008) 1381–1387.
L. Kangmei, Y. Zhenqiang, H. Yougxiang and G. Weibin, Friction wear performance of laser peen textured surface under starved lubrication, Tribology International, 77 (2014) 97–105.
Author information
Authors and Affiliations
Corresponding author
Additional information
Recommended by Associate Editor Cheolung Cheong
Jaehyun Nam recevied the B.S. and M.S. degrees in the Department of Mecahnical and Automotive Engineering, Kongju National University. He is currently a Ph.D. candidate in Kongju National University and one of the members in Vibration Stability Lab. His research interests are the simulation and experiment of friction noise and disc brake squeal.
Jongsu Beak recevied the B.S. degree in the Department of Mecahnical and Automotive Engineering, Kongju National University. He is currently a M.S. candidate in Kongju National University and one of the members in Vibration Stability Lab. His research interest is the simulation and experiment of friction noise and disc vibrations.
Hyuncheol Do recevied the B.S. degree in the Department of Mecahnical and Automotive Engineering, Kongju National University in 2016. He is currently a M.S. candidate in Kongju National University and one of the members in Vibration Stability Lab. His research interests are the simulation and experiment of friction noise and disc vibrations.
Jaeyoung Kang is an Associate Professor in the Department of Mechanical and Automotive Engineering, Kongju National Uinversity. He received his Ph.D. degree in Mechanical Engineering from Purdue University in 2008. His research interests include friction noise, structural vibration and nonlinear dynamics.
Rights and permissions
About this article
Cite this article
Nam, J., Baek, J., Do, H. et al. Experimental investigation of friction noise on lubricated contact. J Mech Sci Technol 31, 5751–5760 (2017). https://doi.org/10.1007/s12206-017-1117-x
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12206-017-1117-x