Abstract
This paper proposes a Gravity compensator (GC) for a humanlike four Degrees-of-freedom (4-DOF) manipulator in that three 2-DOF and two 3-DOF unit GCs are used. The equivalent mapping analyses show that various types of multi-DOF GCs can be classified into their own type of DOF regardless of the order of successive rotations and selection of reference frames. Therefore, the selection of multi-DOF GCs has become simple. A method for the placement of unit GCs is proposed. For the 4-DOF manipulator sixteen combinations of unit GCs are obtained and various designs (mapping matrices) can be further developed for an each combination considering locations of unit GCs. The 5-GC combination is chosen among various designs. The placement of the unit GCs is conducted for the 5-GC combination, and its performance is evaluated with a numerical simulation. The case study showed that most of the unit GCs are applicable to the 4-DOF manipulator and the same placement of unit GCs is achieved for all applicable unit GCs.
Similar content being viewed by others
References
R. Kram, A. Domingo and D. P. Ferris, Effect of reduced gravity on the preferred walk-run transition speed, J. Exp. Biol., 200 (1997) 821–826.
M. Frey, G. Colombo, M. Vaglio, R. Bucher, M. Jorg and R. Riener, A novel mechatronic body weight support system, IEEE Trans. on Neural Systems and Rehabilitation Eng., 14 (3) (2006) 311–321.
A. Agrawal and S. K. Agrawal, Design of gravity balancing leg orthosis using non-zero free length springs, Mechanism and Machine Theory, 40 (6) (2005) 693–709.
R. L. Smith, J. Lobo-Part, H. V. D. Kooij and A. H. A. Stienen, Design of a perfect balance system for active upper-extremity exoskeletons, Proc. ICORR, Seattle, Washington, USA (2013) 1–6.
S. Hirose, T. Ishii and A. Haishi, Float arm V: Hyperredundant manipulator with wire-driven weight-compensation mechanism, Proc. ICRA, Taipei, Taiwan (2003) 368–373.
K. A. Wyrobek, E. H. Berger, H. F. M. Van der Loos and J. K. Salisbury, Towards a personal robotics development platform: Rationale and design of an intrinsically safe personal robot, Proc. ICRA, Pasadena, California, USA (2008) 2165–2170.
P. Y Lin, W. B. Shien and D. Z. Chen, Design of a gravitybalanced general spatial-type manipulator, Int. J. of Mechanisms and Robotics, 2 (2010) 031003–031003.
H. S. Kim and J. B. Song, Multi-DOF counterbalance mechanism for a service robot arm, IEEE/ASME Transactions on Mechatronics, 19 (6) (2014) 1756–1763.
C. M. Gosselin and J. Wang, On the design of gravitycompensated six-degree-of-freedom parallel mechanisms, Proc. ICRA, Leuven, Belgium (1998) 2287–2294.
A. Russo, R. Sinatra and F. Xi, Static balancing of parallel robots, Mechanism and Machine Theory, 40 (2) (2005) 191–202.
T. Liu, F. Gao, X. Zhao and C. Qi, Static balancing of a spatial six-degree-of-freedom decoupling parallel mechanism, Journal of Mechanical Science and Technology, 28 (1) (2014) 191–199.
J. T. Seo, J. H. Woo, H. Lin and B. J. Yi, Design of a new counter-balancing stackable mechanism, Proc ICRA, Hong Kong, China (2014) 2372–2377.
I. Simionescu, L. Ciupitu and L. Ionita, Static balancing with elastic systems of DELTA parallel robots, Mechanism and Machine Theory, 87 (2015) 150–162.
A. Martini, M. Troncossi, M. Carricato and A. Rivola, Static balancing of a parallel kinematics machine with Linear-Delta architecture theory, design and numerical investigation, Mechanism and Machine Theory, 90 (2015) 128–141.
C. H. Cho and S. J. Kim, Static balancer for the neck of a face robot, Proc. of the Institution of Mech. Engineers, Part C, 228 (3) (2014) 561–568.
R. M. Nathan, A constant force generation mechanism, ASME J. of Mech., Trans., and Automation, 107 (4) (1985) 508–512.
N. Ulrich and V. Kumar, Passive mechanical gravity compensation for robot manipulators, Proc. ICRA, Sacramento, CA, USA (1991) 1536–1541.
K. Koser, A cam mechanism for gravity-balancing, Mechanics Research Communications, 36 (4) (2009) 523–530.
G. Endo, H. Yamada, A. Yajima, M. Ogata and S. Hirose, A passive weight compensation mechanism with a noncircular pulley and a spring, Proc. ICRA, Anchorage, Alaska, USA (2010) 3843–3848.
W. B. Shien and B. S. Chou, A novel spring balancing deviece on the basis of a Scotch Yoke mechanism, Proc. the 14th IFToMM World Congress, Taipei, Taiwan (2015) 25–30.
C. H. Cho, W. S. Lee, J. Y. Lee and S. C. Kang, A 2-DOF gravity compensator with bevel gears, J. of Mech. Sci. and Tech., 26 (9) (2012) 2913–2919.
M. C. Cui, S. X. Wang and J. M. Li, Spring gravity compensation using the noncircular pulley and cable for the Less-Spring design, Proc. the 14th IFToMM World Congress, Taipei, Taiwan (2015) 25–30.
T. Morita, F. Kuribara, Y. Shiozawa and S. Sugano, A novel mechanism design for gravity compensation in three dimensional space, Proc. AIM, Kobe, Japan (2003) 163–168.
G. J. Walsh, D. A. Streit and B. J. Gilmore, Spatial spring Equilibrator theory, Mechanism and Machine Theory, 26 (2) (1991) 155–170.
D. A. Streit and B. J. Gilmore, ‘Perfect’ spring equilibrators for rotatable bodies, J. of Mech. Des., 111 (4) (1989) 451–458.
S. K. Agrawal and A. Fattah, Gravity-balancing of spatial robotic manipulators, Mechanism and Machine Theory, 39 (12) (2004) 1331–1344.
S. Deepak, Static balancing of rigid-body linkages and compliant mechanisms, Ph.D. Dissertation, Dept. Mech. Eng., Indian Inst. of Sci., Bangalore (2012).
P. Y. Lin, W. B. Shien and D. Z. Chen, Design of statically balanced planar articulated manipulators with spring suspension, IEEE Trans. on Rob., 28 (1) (2012) 12–21.
C. H. Cho and S. C Kang, Design of a static balancing mechanism for a serial manipulator with an unconstrained joint space using One-DOF gravity compensators, IEEE Trans. on Rob., 30 (2) (2014) 421–431.
C. H. Cho and W. S. Lee, Design of a static balancer with equivalent mapping, Mechanism and Machine Theory, 101 (2016) 36–49.
Author information
Authors and Affiliations
Corresponding author
Additional information
Recommended by Associate Editor Eung-Soo Shin
Sang-Hyung Kim received the B.S. and M.S. degrees in mechanical engineering and control & instruments engineering from the Chosun University, Rep. of Korea, in 2015 and 2017. He is researcher at Research Center for Real Time NDT, Chosun University, Rep. of Korea, since 2017. His current research interests are mechanism design and control of robotic systems.
Chang-Hyun Cho (M’07) received the B.S. and M.S. degrees in Mechanical Engineering from Kyunghee University, Suwon, Rep. of Korea, in 1997 and 1999, respectively, and the Ph.D. degree in the same discipline from Korea University, Seoul, Rep. of Korea, in 2005. He was a member of the Faculty of the Department of Control, Instruments, and Robotics, Chosun University, Kwangju, Korea, from 2008 to 2013. He has joined the Faculty of School of Mechanical System & Automotive Engineering, Chosun University since 2014, and is currently a Professor. His current research interests involve mechanism design and the control of robotic systems.
Rights and permissions
About this article
Cite this article
Kim, SH., Cho, CH. Static balancer of a 4-DOF manipulator with multi-DOF gravity compensators. J Mech Sci Technol 31, 4875–4885 (2017). https://doi.org/10.1007/s12206-017-0935-1
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12206-017-0935-1