Skip to main content
Log in

Performance maximization of IGCC plant considering operating limitations of a gas turbine and ambient temperature

  • Published:
Journal of Mechanical Science and Technology Aims and scope Submit manuscript

Abstract

We predicted the available maximum power output of Integrated gasification combined cycle (IGCC) plants under the operating limitations of a gas turbine. The power block of the IGCC using an F-class gas turbine was modeled, and its interactions of mass and energy with other components such as a gasifier and an air separation unit were considered. Variation in the gas turbine power output with nitrogen dilution was simulated, and the operating conditions under which the power should be limited below an allowable maximum were determined. The maximum net power output of the IGCC plant under the restrictions of syngas turbine power (232 MW) and blade temperature were estimated in a wide range in terms of ambient temperature and integration degree, and the optimal integration degree for each ambient temperature is suggested. At relatively high temperatures over 19°C, zero integration degree (air for the air separation unit is supplied solely from the ambient) provides the highest net power output and efficiency. As ambient temperature decreases, a higher integration degree provides higher net power. The optimal net IGCC power output varies from 260 MW to 347 MW (33%) in the ambient temperature range of 40°C to -10°C, while the optimal net efficiency varies by about one percentage point.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. J. Black, Cost and performance baseline for fossil energy plants volume 1: bituminous coal and natural gas to electricity, National Energy Technology Laboratory (2010) DOE/NETL-2010/1397.

    Google Scholar 

  2. R. A. Dennis, W. W. Shelton and P. Le, Development of baseline performance values for turbines in existing IGCC applications, ASME Turbo Expo 2007 (2007) GT2007-28096.

    Book  Google Scholar 

  3. J. J. Lee, Y. S. Kim, K. S. Cha, T. S. Kim, J. L. Sohn and Y. J. Joo, Influence of system integration options on the performance of an integrated gasification combined cycle power plant, Applied Energy, 86 (9) (2009) 1788–1796.

    Article  Google Scholar 

  4. Y. S. Kim, J. J. Lee, T. S. Kim and J. L. Sohn, Effects of syngas type on the operation and performance of a gas turbine in integrated gasification combined cycle, Energy Conversion and Management, 52 (5) (2011) 2262–2271.

    Article  MathSciNet  Google Scholar 

  5. E. O. Oluyede and J. N. Phillips, Fundamental impact of firing syngas in gas turbines, ASME Turbo Expo 2007 (2007) GT2007–27385.

    Google Scholar 

  6. Y. S. Kim, J. J. Lee, T. S. Kim, J. L. Sohn and Y. J. Joo, Performance analysis of a syngas-fed gas turbine considering the operating limitations of its components, Applied Energy, 87 (11) (2010) 1602–1611.

    Article  Google Scholar 

  7. I. H. Kwon, D. W. Kang and T. S. Kim, Using coolant modulation and pre-cooling to avoid turbine blade overheating in a gas turbine combined cycle power plant fired with low calorific value gas, Applied Thermal Engineering, 60 (2013) 285–94.

    Article  Google Scholar 

  8. Y. S. Kim, S. K. Park, J. J. Lee, D. W. Kang and T. S. Kim, Analysis of the impact of gas turbine modifications in integrated gasification combined cycle power plants, Energy, 55 (2013) 977–86.

    Article  Google Scholar 

  9. R. Chacartegui, D. Sánchez, J. M. Muñoz de Escalona, B. Monje and T. Sánchez, On the effects of running existing combined cycle power plants on syngas fuel, Fuel Processing Technology, 103 (2012) 97–109.

    Article  Google Scholar 

  10. T. Bradley and J. Fadok, Advanced hydrogen turbine development update, ASME Turbo Expo 2009 (2009) GT2009–59105.

    Google Scholar 

  11. G. Cerri, C. Basilicata and A. Giovannelli, Compressor modifications for 300 MW IGCC gas turbine stable behavior, ASME Turbo Expo 2013 (2013) GT2013–94056.

    Google Scholar 

  12. R. Chacartegui, D. Sánchez, J. M. Muñoz de Escalona, B. Monje and T. Sánchez, Gas and steam combined cycles for low calorific syngas fuels utilization, Applied Energy, 92 (2013) 81–92.

    Article  Google Scholar 

  13. J. C. Lee, H. H. Lee, Y. J. Joo, C. H. Lee and M. Oh, Process simulation and thermodynamic analysis of an IGCC(integrated gasification combined cycle) plant with an entrained coal gasifier, Energy, 64 (2014) 58–68.

    Article  Google Scholar 

  14. M. M. Majoumerd, H. Raas, S. De and M. Assadi, Estimation of performance variation of future generation IGCC with coal quality and gasification process -Simulation results of EU H2-IGCC project, Applied Energy, 113 (2014) 452–62.

    Article  Google Scholar 

  15. A. Giuffrida, M. C. Romano and G. Lozza, Efficiency enhancement in IGCC power plants with air-blown gasification and hot gas clean-up, Energy, 53 (2013) 221–229.

    Article  Google Scholar 

  16. M. M. Majoumerd, S. De, M. Assadi and P. Breuhaus, An EU initiative for future generation of IGCC power plants using hydrogen-rich syngas: simulation results for the baseline configuration, Applied Energy, 99 (2012) 280–90.

    Article  Google Scholar 

  17. G. Cau, V. Tola and P. Deiana, Comparative performance assessment of USC and IGCC power plants integrated with CO2 capture systems, Fuel, 116 (2014) 820–833.

    Article  Google Scholar 

  18. M. Liszka and J. Tuka, Parametric study of GT and ASU integration in case of IGCC with CO2 removal, Energy, 45 (2012) 151–9.

    Article  Google Scholar 

  19. K. S. Cha, Y. S. Kim, J. J. Lee, T. S. Kim, J. L. Sohn and Y. J. Joo, Analysis of the influence of CO2 capture on the performance of ICGC Plants, Journal of Fluid Machinery, 13 (2010) 9–16.

    Article  Google Scholar 

  20. L. Duan, S. Sun, L. Yue, W. Qu and Y. Yang, Study on a new IGCC (Integrated Gasification Combined Cycle) system with CO2 capture by integrating MCFC (Molten Carbonate Fuel Cell), Energy, 87 (2015) 490–503.

    Article  Google Scholar 

  21. GE Energy, 7F syngas turbine-high efficiency power generation for IGCC, Fact Sheet (2009).

    Google Scholar 

  22. GE Energy, GateCycle ver 6.0 (2006).

    Google Scholar 

  23. F. J. Brooks, GE gas turbine performance characteristics, GE Power Systems, New York, USA (2000) GER-3567H.

    Google Scholar 

  24. T. Ginter and T. Bouvay, Uprate options for the MS7001 heavy duty gas turbine, GE Energy, Georgia, USA (2006) GER-3808C.

    Google Scholar 

  25. R. Martin and J. Donohue, The 7FA gas turbine–a classic reimagined, GE Gas Turbine Technology Symposium (2009) GEA-1791.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Tong Seop Kim.

Additional information

Recommended by Editor Yong Tae Kang

This paper was submitted to the Journal of Mechanical Science and Technology after revisions to the paper presented in the ASME Turbo Expo 2014 (ASME paper GT2014-26911) with the permission of the ASME

D. W. Kang received Ph.D. from Department of Mechanical Engineering, Inha University in 2015. He has been with Dept. of Extreme Energy System, in Korea Institute of Machinery & Materials since 2015. His research interests are design and analysis of gas turbine based power generation system.

C. M. Kim received M.S. degree from Department of Mechanical Engineering, Inha University in 2015. His major research topic during his study at Inha University was IGCC plant performance analysis. He has been with Vehicle Components Division, in LG electronics Inc. since 2015, where he researches HVAC of vehicle system.

J. H. Lee received his B.S. degree from the Department of Mechanical Engineering, Inha University, in 2015 and is currently a master’s degree student in the same department. His major research topic is the performance diagnosis of combined cycle power plant.

T. S. Kim received his Ph.D. degree from Dept. of Mechanical Engineering, Seoul National University in 1995. He has been with Dept. of Mechanical Engineering, Inha University since 2000. His research interests are design and analysis of advanced energy systems including gas/steam turbine based power plants.

Jeong L. Sohn received Ph.D. from Department of Mechanical Engineering, the University of Alabama in Huntsville in 1986. He has experiences in gas turbine development, research and education in the area of gas turbine based power generation systems. He is serving as a Director of Gas Turbine Research Center in Korea Institute of Machinery & Materials since 2013.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kang, D.W., Kim, C.M., Lee, J.H. et al. Performance maximization of IGCC plant considering operating limitations of a gas turbine and ambient temperature. J Mech Sci Technol 30, 2397–2408 (2016). https://doi.org/10.1007/s12206-016-0450-9

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12206-016-0450-9

Keywords

Navigation