Abstract
Micro-speaker diaphragms play an important role in generating desired sound responses, and are designed to have thin membrane shapes for flexibility in the axial direction. The micro-speaker diaphragms are formed from thin polymer film through the thermoforming process, in which local thickness reductions occur due to strain localization. This thickness reduction results in a change in vibration characteristics of the diaphragm and different sound responses from that of the original design. In this study, the effect of this thickness change in the diaphragm on its vibration characteristics is numerically investigated by coupling thermoforming simulation, structural analysis and modal analysis. Thus, the thickness change in the diaphragm is calculated from the thermoforming simulation, and reflected in the further structural and modal analyses in order to estimate the relevant stiffness and vibration modes. Comparing these simulation results with those from a diaphragm with the uniform thickness, it is found that a local thickness reduction results in the stiffness reduction and the relevant change in the natural frequencies and the corresponding vibration modes.
Similar content being viewed by others
References
C. P. Chao and I. T. Wang, Dynamic modeling and experimental validation of a micro-speaker with corrugated diaphragm for mobile phones, Microsys.Technol., 13(1) (2007) 1241–1252.
J. O. Sun and K. J. Kim, Isolation of vibrations due to speakers in audio-visual electronic devices without deteriorating vibration of speaker cone, J. Mech. Sci. Tech., 26(3) (2012) 723–730.
A. Aroujalian, M. O. Ngadi and J. P. Emond, Wall thickness distribution in plug-assist vacuum formed strawberry containers, Polym. Engng. Sci., 37(1) (1997) 178–182.
R. McCool, and P. L. Martin, The roll of process parameter in determining wall thickness distribution in plug-assisted thermoforming, Polym. Engng. Sci., 50(1) (2010) 1923–1934.
N. G. Zamani, D. F. Watt and M. Esteghamatian, Status of the finite element method in the thermoforming process, Int. J. Numer. Meth. Engng., 28(11) (1989) 2681–2693.
G. J. Nam, K. H. Ahn and J. W. Lee, Three-dimensional simulation of thermoforming process and its comparison with experiments, Polym. Engng. Sci., 40(10) (2000) 2232–2240.
G. Sala, L. D. Landro, D. Cassago, A numerical and experimental approach to optimise sheet stamping technologies: Polymers thermoforming, Mater. Design, 23(1) (2002) 21–39.
G. Y. Hwang, K. T. Kim, S. U. Chung, S. M. Hwang and B. S. Kang, Analysis of a dynamic speaker in mobile phones by considering mechanical, electrical, and magnetic coupling effects. J. Appl. Phys., 91(10) (2002) 6979–6981.
S. M. Hwang, G. Y. Hwang, J. H. Kwon, H. J. Lee, and B. S. Kang, Performance comparison between circular and elliptical type microspeakers for cellular phones. IEEE Trans. Magn., 39(5) (2003) 3256–3258.
C. M. Lee, J. H. Kwon, K. S. Kim, J. H. Park and S. M. Hwang, Design and analysis of microspeakers to improve sound characteristics in a low frequency range, IEEE Trans. Magn., 46(6) (2010) 2048–2051.
H. Eom and K. Park, Integrated numerical analysis to evaluate replication characteristics of micro channels in a locally heated mold by selective induction, Int. J. Precis. Engng. Manuf., 12(1) (2011) 53–60.
P. Novotny, P. Saha and K. Kouba, Fitting of K-BKZ model parameters for the simulation of thermoforming, Int. Polym. Process., 14(3) (1999) 291–295.
K. M. Kim, S. K. Kim and K. Park, Investigation on vibration characteristics of micro speaker diaphragms for various shape designs, J. Kor. Soc. Precis. Engng., 30(8) (2013) 790–796 (in Korean).
J. P. Holman, Heat Transfer, 8th Ed. McGraw-Hill, New York, USA (1997).
Author information
Authors and Affiliations
Corresponding author
Additional information
Recommended by Guest Editor Haedo Jeong
Kyung-Min Kim received her B.S. degrees in School of Mechanical Design and Automation Engineering from Seoul National University of Science Technology, Korea in 2011. She then received her M.S. degree in Graduate School of NID Fusion Technology from Seoul National University of Science Technology, Korea in 2013. Ms. Kim is currently a CAE engineer at Space Solutions Co. Ltd., Korea. Her research interests include finite element analysis of various engineering problems.
Keun Park received his B.S. and M.S. degrees in Precision Engineering and Mechatronics from KAIST, Korea, in 1992 and 1994, respectively. He then received his Ph.D. degree in Mechanical Engineering from KAIST in 1999. Dr. Park is currently an Associate Professor at the Department of Mechanical System Design Engineering at Seoul National University of Science and Technology, Korea. His research interests include numerical analysis of material forming processes and microfabrication of plastic parts.
Rights and permissions
About this article
Cite this article
Kim, KM., Park, K. Numerical investigation on vibration characteristics of a micro-speaker diaphragm considering thermoforming effects. J Mech Sci Technol 27, 2923–2928 (2013). https://doi.org/10.1007/s12206-013-0804-5
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12206-013-0804-5