Skip to main content
Log in

Pyrolysis and gasification characterization of sewage sludge for high quality gas and char production

  • Published:
Journal of Mechanical Science and Technology Aims and scope Submit manuscript

Abstract

A study on pyrolysis, steam gasification, and carbonization-activation was conducted to produce energy and resource from waste sewage sludge. Carbonization-activation is a sequential process of pyrolysis and steam gasification. The experiment was conducted with a batch-type fixed bed reactor. A comparative analysis on the formation characteristics of products, such as gas, tar, and char, was conducted to evaluate the three cases. For sludge char, carbonization-activation showed the largest amount of porosity in the char, and its specific surface area was 80.28 m2/g with an average pore diameter of 6.229 nm. The best adsorption ability of benzene, a light tar, was 175 mg/g. For the producer gas, steam gasification obtained the largest amount of 20.1 L. Similarly, carbonization-activation showed a large value of 16.6 L. Hydrogen and carbon monoxide concentrations were higher in the producer gas due to steam reforming compared with carbonization-activation. Energy yields were 209 kJ and 226 kJ for steam gasification and carbonization-activation, respectively.

The amount of tar formation did not show a significant difference, but the largest one was found in steam gasification. The gravimetric tar amount for steam gasification was 23.5 g/Nm3. However, the selected light tar displayed the lowest concentration for the carbonization-activation. Such concentrations were 2.79 g/Nm3, 0.75 g/Nm3, 0.14 g/Nm3, and 0.14 g/Nm3 for benzene, naphthalene, anthracene, and pyrene, respectively. Therefore, carbonization-activation was found to be the most effective process for producing high quality sludge char and producer gas for utilizing waste sludge into renewable energy and resources.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. J. ábrego, J. Arauzo, J. L. Sánchez, A. Gonzalo, T. Cordero and J. Rodríguez-Mirasol, Structural changes of sewage sludge char during fixed-bed pyrolysis, Industrial & Engineering Chemistry Research, 15 (2009) 3211–3221.

    Article  Google Scholar 

  2. T. Karayildirim, J. Yanik, M. Yuksel and H. Bockhorn, Characterisation of products from pyrolysis of waste sludges, Fuel, 85 (2006) 1498–1508.

    Article  Google Scholar 

  3. N. Nipattummakul, I. I. Ahmed, S. Kerdsuwan and A. K. Gupta, Hydrogen and syngas production from sewage sludge via steam gasification, International Journal of Hydrogen Energy, 35 (2010) 11738–11745.

    Article  Google Scholar 

  4. H. J. Park, H. S. Heo, Y. K. Park, J. H. Yim, J. K. Jeon, J. H. Park, C. K. Ryu and S. S. Kim, Clean bio-oil production from fast pyrolysis of sewage sludge: Effects of reaction conditions and metal oxide catalysts, Bioresource technology, 101 (2010) S83–S85.

    Article  Google Scholar 

  5. T. J. Bandosz and K. Block, Effect of pyrolysis temperature and time on catalytic performance of sewage sludge/industrial sludge-based composite adsorbents, Applied Catalysis B, 67 (2006) 77–85.

    Article  Google Scholar 

  6. D. T. Furness, L. A. Hoggett and S. J. Judd, Thermochemical treatment of sewage sludge, Water and Environment Journal, 14 (2000) 57–65.

    Article  Google Scholar 

  7. I. Fonts, E. Kuoppala and A. Oasmaa, Physicochemical properties of product liquid from pyrolysis of sewage sludge, Energy Fuels., 23 (2009) 4121–4128.

    Article  Google Scholar 

  8. A. Fullana, J. A. Conesa, R. Font and I. Martin-Gullón, Pyrolysis of sewage sludge: nitrogenated compounds and pretreatment effects, Journal of Analytical and Applied Pyrolysis, 68–69 (2003) 561–575.

    Article  Google Scholar 

  9. T. Phuphuakrat, T. Namioka and K. Yoshikawa, Tar removal from biomass pyrolysis gas in two-step function of decomposition and adsorption, Appled Energy, 87 (2010) 2203–2211.

    Article  Google Scholar 

  10. J. Good, L. Verenum, H. Knoef, U. Zielke, P. L. Hansen, W. van de Kamp, P. de Wild, B. Coda, S. van Paasen, J. Kiel, K. Sjöström, T. Liliedahl, C. H. Unger, J. Neeft, M. Suomalainen and P. Simell, Sampling and analysis of tar and particles in biomass producer gases. Technical Report, BTG biomass technology group CEN BT/TF 143 (2005).

  11. T. Yamazaki, H. Kozu, S. Yamagata, N. Murao, S. Ohta, S. Shiya and T. Ohba, Effect of superficial velocity on tar from downdraft gasification of biomass, Energy Fuels, 19 (2005) 1186–1191.

    Article  Google Scholar 

  12. Y. N. Chun, S. C. Kim and K. Yoshikawa, System development and analysis for producing high quality gas and activated sludge char, Journal of Mechanical Science and Technology, 26 (2012) 241–250.

    Article  Google Scholar 

  13. Y. I. Son, M. Sato, T. Namioka and K. Yosikawa, A study on measurement of light tar content in the fuel gas produced in small-scale gasification and power generation systems for solid wastes, Journal of Environmental Engineering, 4 (2009) 12–23.

    Article  Google Scholar 

  14. T. Hosoya, H. Kawamoto and S. Saka, Pyrolysis gasification reactivities of primary tar and char fractions from cellulose and lignin as studied with a closed ampoule reactor, Journal of Analytical and Applied Pyrolysis, 83 (2008) 71–77.

    Article  Google Scholar 

  15. K. Umeki, Modelling and simulation of biomass gasification with high temperature steam in an updraft fixed-bed gasifier. Doctoral thesis, Tokyo Institute of Technology (2009).

  16. O. Mašek, M. Konno, S. Hosokai, N. Sonoyama, K. Norinaga and J. I. Hayashi, A study on pyrolytic gasification of coffee grounds and implication to allothermal gasification, Biomass Bioenergy, 32 (2008) 78–89.

    Article  Google Scholar 

  17. B. Zhang, S. Xiong, B. Xiao, Yu. Dongke and X. Jia, Mechanism of wet sewage sludge pyrolysis in a tubular furnace, International Journal of Hydrogen Energy, 36 (2010) 1–9.

    Google Scholar 

  18. E. Pütün, F. Ates and A. E. Pütün, Catalytic pyrolysis of biomass in inert and steam atmospheres, Fuel 87 (2008) 815–824.

    Article  Google Scholar 

  19. T. A. Milne, N. Abatzoglou and R. J. Evans, Biomass gasifier “tars”: Their nature, formation, and conversion. National Renewable Energy Laboratory, NREL/TP-570-25357 (1998).

  20. H. Chent, T. Namiokal and K. Yoshikawa, Comparison of tar behavior and characteristics during pyrolysis and reforming of sewage sludge and wood chips. 8th International SymposiullI on HiTACG, Poznan, Poland, July (2010).

  21. IUPAC, Manual of symbols and terminology of colloid surface. London: Butterworths (1982).

    Google Scholar 

  22. G. Q. Lu, Effect of pre-drying on the pore structure development of sewage sludge during pyrolysis, Environmental Technology, 16 (1995) 495–499.

    Article  Google Scholar 

  23. A. Bagreev, T. J. Bandosz and D. C. Locke, Pore structure and surface chemistry of adsorbents obtained by pyrolysis of sewage sludge-derived fertilizer, Carbon, 39 (2001) 1971–1979.

    Article  Google Scholar 

  24. M. Inguanzo, J. A. Mendez, E. Fuente and J. J. Pis, Reactivity of pyrolyzed sewage sludge in air and CO2, Journal of Analytical and Applied Pyrolysis, 58–59 (2001) 943–54.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Young Nam Chun.

Additional information

Recommended by Associate Editor Oh Chae Kwon

Young Nam Chun is Professor of Environmental Engineering at Chosun University. His research interests lie in air pollution control of combustion/ incineration systems, with current emphasis on numerical simulation and experimental interrogation, plasma technology for exhaust gas treatment or hydrogen production, and waste-to-energy conversion technology.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Chun, Y.N., Ji, D.W. & Yoshikawa, K. Pyrolysis and gasification characterization of sewage sludge for high quality gas and char production. J Mech Sci Technol 27, 263–272 (2013). https://doi.org/10.1007/s12206-012-1202-0

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12206-012-1202-0

Keywords

Navigation