Skip to main content
Log in

Effect of Hydration Process on Properties and Microstructure of Coal Gangue Admixture Concrete

  • Structural Engineering
  • Published:
KSCE Journal of Civil Engineering Aims and scope

Abstract

The mineral of coal gangue is mainly kaolinite, which can be used as mineral admixture after activation. In order to study the effect of coal gangue on the hydration process of concrete, 20% coal gangue powder was used to replace cement to prepare concrete. The phase composition, microstructure morphology and pore structure of concrete hydration products at different ages were observed by X-ray diffraction (XRD), fourier transform infrared spectroscopy (FT-IR), scanning electron microscope (SEM) and nuclear magnetic resonance (NMR). At the same time, the experimental study on the compressive strength, splitting tensile strength and flexural strength of coal gangue admixture concrete with time and relationship was carried out. The results indicate that the addition of coal gangue powder significantly affected the hydration process of cement. In the cement-coal gangue powder-water system, coal gangue particles adsorbed a large amount of CH generated by cement hydration after curing for 14 d. The (AlO4)4− group in the coal gangue power replaced the (SiO4)4− on the calcium silicate hydrate (C-S-H) structure of the hydration product, thereby generating a new flocculated polymer calcium aluminosilicate hydrate (C-A-S-H). Until the curing age exceeded 56 d, the CH content in the slurry was less, and the hydration reaction rate of coal gangue became slowe. The unhydrated coal gangue particles played the “micro-aggregate effect”, filled in the pores and reduced the number of macropores and pores. The density of concrete microstructure increased, which promoted the continuous increase of concrete strength.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  • ACI Commite 318 (2008) Building code requirements for structural concrete and commentary. ACI Committee 318

  • Cao YD, Cao Z, Zhang JS (2009) Effect of calcined coal gangue on the mechanical property and microstructure of hydrated Portland cement. Bulletin of the Chinese Ceramic Society 38(2):356–362, DOI: https://doi.org/10.4028/www.scientific.net/AMM.174-177.943

    Google Scholar 

  • Chen YM, Zhou SX, Zhang WS (2008). Effect of coal gangue with different kaolin contents on compressive strength and pore size of blended cement paste. Journal of Wuhan University of Technology Science Edition 23:12–15, DOI: https://doi.org/10.1007/s11595-006-1012-2

    Article  Google Scholar 

  • Cheng DS, Shang JL, Sun LC, Zong W (2007). Experimental study on forecasting early strength of light aggregate concrete. Concrete 1:32–36, DOI: https://doi.org/10.3969/j.issn.1002-3550.2007.01.010

    Google Scholar 

  • Dellisanti F, Valdrè G (2012). The role of microstrain on the thermostructural behaviour of industrial kaolin deformed by ball milling at low mechanical load. International Journal of Mineral Processing 102:69–77, DOI: https://doi.org/10.1016/j.minpro.2011.09.011

    Article  Google Scholar 

  • Dhinakaran G, Thilgavathi S, Venkataramana J (2012) Compressive strength and chloride resistance of metakaolin concrete. KSCE Journal of Civil Engineering 16(7):1209–1217, DOI: https://doi.org/10.1007/s12205-012-1235-z

    Article  Google Scholar 

  • Fernandez R, Martirena F, Scrivener KL (2011) The origin of the pozzolanic activity of calcined clay minerals: A comparison between kaolinite, illite and montmorillonite. Cement and Concrete Research 41(1):113–122, DOI: https://doi.org/10.1016/j.cemconres.2010.09.013

    Article  Google Scholar 

  • Frías M, Rodríguez O, García R, Vigil R, Vegas I, Martínez-Ramírez S, Férnandez-Carrasco L, Rojas M (2015) Influence of coal mining byproducts on the new blended cement properties. ACI Special Publication 303, DOI: https://doi.org/10.1111/jace.13840

  • GB175-2007 (2007) Common portland cement. GB175-2007, Chinese Standard Press, Beijing, China (in Chinese)

    Google Scholar 

  • GB/T 50080-2016 (2016) Standard for test method of performance on ordinary fresh concrete. GB/T 50080-2016, Chinese Standard Press, Beijing, China (in Chinese)

    Google Scholar 

  • GB/T 50081-2019 (2019) Standard for test methods of concrete physical and mechanical properties. GB/T 50081-2019, Chinese Standard Press, Beijing, China. (in Chinese)

    Google Scholar 

  • GB/T 50082-2009 (2009) Standard for test methods of long-term performance and durability of ordinary concrete. GB/T 50082-2009, Chinese Standard Press, Beijing, China (in Chinese)

    Google Scholar 

  • Guan X, Chen JX, Qiu JS, Gao Y, Gao J (2020) Damage evaluation method based on ultrasound technique for gangue concrete under freezing-thawing cycles. Construction and Building Materials 246, DOI: https://doi.org/10.1016/j.conbuildmat.2020.118437

  • Guan X, Chen JX, Zhu MY, Gao J (2021). Performance of microwave-activated coal gangue powder as auxiliary cementitious material. Journal of Materials Research and Technology 14:2799–2811, DOI: https://doi.org/10.1016/j.jmrt.2021.08.106

    Article  Google Scholar 

  • Guo W, Zhu J, Li D, Chen J, Yang N (2010) Early hydration of composite cement with thermal activated coal gangue. Journal of Wuhan University of Technology 25(1):162–166, DOI: https://doi.org/10.1007/s11595-010-1162-0

    Article  Google Scholar 

  • JGJ/T 55-2011 (2011) Specification for mix proportion design of ordinary concrete. JGJ/T 55-2011, Chinese Standard Press, Beijing, China (in Chinese)

    Google Scholar 

  • Li J, Kaunda RB, Zhou K (2018). Experimental investigations on the effects of ambient freeze-thaw cycling on dynamic properties and rock pore structure deterioration of sandstone. Cold Regions Science and Technology 154:133–141, DOI: https://doi.org/10.1016/j.coldregions.2018.06.015

    Article  Google Scholar 

  • Liu H, Chen F (2020) Feasibility analysis of coal gangue used as concrete aggregate. Shaanxi Meitan 39(2):60–63+91 (in Chinese)

    Google Scholar 

  • Liu KN, Wang SL, Quan XY, Duan W, Nan Z, Wei T, Xu F, Li BB (2021) Study on the mechanical properties and microstructure of fiber reinforced metakaolin-based recycled aggregate concrete. Construction and Building Materials 294, DOI: https://doi.org/10.1016/j.conbuildmat.2021.123554

  • Mendes B, Andrade IK, de Carvalho JM, Pedroti L, de Oliveira JA (2021) Assessment of mechanical and microstructural properties of geopolymers produced from metakaolin, silica fume, and red mud. International Journal of Applied Ceramic Technology 18(1), DOI: https://doi.org/10.1111/ijac.13635

  • Peng H, Peng ZK, Cui C, Zhao JW, Cai CS (2017) Influencing mechanism of curing metakaolin—Based temperature on synthesis of geopolymer. Journal of Building Materials 20(3):379–384 (in Chinese)

    Google Scholar 

  • Qiu JS, Zhu MY, Zhou YX, Guan X (2021) Effect and mechanism of coal gangue concrete modification by fly ash. Construction and Building Materials 294, DOI: https://doi.org/10.1016/j.conbuildmat.2021.123563

  • Sabir BB, Wild S, Bai J (2001) Metakaolin and calcined clays as pozzolans for concrete: A review. Cement and Concrete Composites 23(6): 441–454, DOI: https://doi.org/10.1016/S0958-9465(00)00092-5

    Article  Google Scholar 

  • Siddigye R, Klaus I (2009). Influence of metakaolin on the properties of mortar and concrete. Applied Clay Science 43:392–400, DOI: https://doi.org/10.1016/j.clay.2008.11.007

    Article  Google Scholar 

  • Song XY, Gong CC, Li DX (2004). Study on structural characteristic and mechanical property of coal gangue in activation process. Journal of the Chinese Ceramic Society 32:358–363

    Google Scholar 

  • Zhang J, Deng H, Deng J, Gao R (2019). Fractal analysis of pore structure development of sandstone: A nuclear magnetic resonance investigation. IEEE Access 7:47282–47293, DOI: https://doi.org/10.1109/ACCESS.2019.2909782

    Article  Google Scholar 

  • Zhang YL, Ling TC (2020) Reactivity activation of waste coal gangue and its impact on the properties of cement-based materials — A review. Construction and Building Materials 234, DOI: https://doi.org/10.1016/j.conbuildmat.2019.117424

  • Zhang C, Xu G (2004). Influence of thermal activated coal gangue on mechanical properties of cement. Cenment 1:13–15 (in Chinese)

    Google Scholar 

  • Zhang JR, Wang HC, Yang JW (2003). Experimental study on early compressive strength and elastic modulus of concrete. Sino-Foreign Railway 3:89–92, DOI: https://doi.org/10.3969/j.issn.1671-2579.2003.03.031

    Google Scholar 

  • Zhou SX, Dong JL, Yu LH, Xu CJ, Jiao XK, Wang MY (2019) Effect of activated coal gangue in north china on the compressive strength and hydration process of cement. Journal of Materials in Civil Engineering 31(4), DOI: https://doi.org/10.1061/(ASCE)MT.1943-5533.0002643

Download references

Acknowledgments

This project is financially supported by the National Natural Science Foundation of China (No.51808443), Natural Science Basic Research Program of Shaanxi Province (No.2019JQ-131).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jixi Chen.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chen, J., Jia, J., Zhang, L. et al. Effect of Hydration Process on Properties and Microstructure of Coal Gangue Admixture Concrete. KSCE J Civ Eng 26, 3520–3532 (2022). https://doi.org/10.1007/s12205-022-2000-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12205-022-2000-6

Keywords

Navigation