Skip to main content
Log in

High temperature indentation test to improve constitutive model for welding simulation

  • Published:
Journal of Shanghai Jiaotong University (Science) Aims and scope Submit manuscript

Abstract

The high temperature gradients experienced during fusion welding lead to a local dilatation and metallurgical transformations that generate inhomogeneous plastic deformation, residual stresses and distortions in the welded parts which can affect the service life of the structures. To predict such residual stresses and distortions, finite element analysis is nowadays widely used. This work reports a 3D finite element model for welding simulation. The proposed model is based on semi coupled thermo-mechanical analysis using a double ellipsoidal model of heat source. Firstly, a disk heated in its central zone is investigated. Secondly the validation concerns the simulation of a fully 3D two pass butt weld. The idea in this work concerns the calibration of the heat source parameters with the help of the inverse analysis to improve the heat flow predictions. For the stress analysis, an annealing temperature is introduced to force the material to lose its hardening memory above a given temperature. The predicted residual stresses as well as the predicted distortions are found to be sensitive to the annealing temperature.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Deng D, Murakawa H. Prediction of welding distortion and residual stress in a thin plate butt-welded joint [J]. Journal of Computational Materials Science, 2008, 43(2): 353–365.

    Article  Google Scholar 

  2. Zain-Ul-Abdein M, Nelias D, Jullien J F, et al. Prediction of laser beam welding-induced distortions and residual stresses by numerical simulation for aeronautic application [J]. Journal of Materials Processing Technology, 2009, 209(6): 2907–2917.

    Article  Google Scholar 

  3. Gilles P, El-Ahmar W, Jullien J F. Robustness analyses of numerical simulation of fusion welding NeT-TG1 application: Single weld-bead-on-plate [J]. International Journal of Pressure Vessels and Piping, 2009, 86(1): 3–12.

    Article  Google Scholar 

  4. Satoh K, Ohnishi T. Transient thermal stresses of weld heat-affected zone by both-ends fixed bar analogy [J]. Transaction of Japan Welding Society, 1972, 3(1): 125–134.

    Google Scholar 

  5. Ueda Y, Yamakawa T. Thermal stress analysis of metal with temperature dependant mechanical properties [C]// Proceedings of the International Conference on Mechanical Behavior of Materials. Kyoto: [s.n.], 1971: 10–20.

  6. Brickstad B, Josefson B L. A parametric study of residual stresses in multi-pass butt-welded stainless steel pipes [J]. International Journal of Pressure Vessels and Piping, 1998, 75(1): 11–25.

    Article  Google Scholar 

  7. Sattari-Far I, Javadi Y. Influence of welding sequence on welding distortions in pipes [J]. International Journal of Pressure Vessels and Piping, 2008, 85(4): 265–274.

    Article  Google Scholar 

  8. Wang Weibin, Shi Yaowu, Lei Yongping, et al. FEM simulation on microstructure of DC flash butt welding for an ultra-fine grain steel [J]. Journal of Materials Processing Technology, 2005, 161(3): 497–503.

    Article  Google Scholar 

  9. Shi Yaowu, Chen Dong, Lei Yongping, et al. HAZ microstructure simulation in welding of a ultra fine grain steel [J]. Computational Materials Science, 2004, 31(3–4): 379–388.

    Google Scholar 

  10. Depradeux L, Jullien J F. Experimental and numerical simulation of thermomechanical phenomena during a TIG welding process [J]. Journal of Physics, 2004, 120: 697–704 (in France).

    Google Scholar 

  11. Goldak J, Chakravati A, Bibby M. A new finite element model for welding heat sources [J]. Metallurgical Transactions, 1984, 15B(2): 299–305.

    Google Scholar 

  12. Wohlfahrt H. Report on the experimental round robin tests on residual stresses [R]. Braunschweig, Germany: Institute of Joining and Welding, Technical University Braunschweig, 2006.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ali Slimani.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Slimani, A., Rachik, M. High temperature indentation test to improve constitutive model for welding simulation. J. Shanghai Jiaotong Univ. (Sci.) 16, 286–290 (2011). https://doi.org/10.1007/s12204-011-1145-0

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12204-011-1145-0

Key words

CLC number

Navigation