Abstract
Many industrial chemicals are currently produced from fossil resources. However, extensive use of fossil fuels has resulted in an alarming array of energy and pollution-related challenges. The industrial chemicals that are produced from fossil resources could be produced alternatively using green route in a sustainable manner. Here we report the production of 1,3-propanediol (1,3-PDO) through fermentative route using sugarcane processing wastes (sugarcane bagasse). This study used the second-generation (2G) fermentable sugar (2G FS) recovered from the low-cost feedstock sugarcane bagasse as a substrate for 1,3-PDO production through a mixed culture fermentation in a single pot using Saccharomyces cerevisiae NCIM 3594 and Klebsiella pneumoniae NCIM 2957. This novel concept of single-pot, mixed culture fermentation method to produce 1,3-PDO was verified by optimizing process parameters like substrate concentration (2G FS), pH, and temperature. The concentration of 2G FS was varied in the range of 0.5–5% (V2G FS/Vworking volume), pH was varied between 6 and 7, and the temperature range was 30–37°C. The maximum production of 1,3-PDO was observed at the concentration of 5% (V2G FS/Vworking volume), at an optimum pH of 6.8 and a temperature of 35°C. The evaluated thermodynamics parameters for analyzing the rate of fermentation were enthalpy (ΔH), −47596 KJ/mol; activation energy (ΔE), −47596 KJ/mol; entropy (ΔS), 500.46 J/mol; and Gibbs free energy (ΔG), −2.018 × 105 J/mol; and the kinetics parameters were specific growth rate (μ), 0.0053 h−1; cell mass productivity (Qx), 0.249 g/L/h; rate of production (Qp), 0.237 g/L/h; and product yield (Yp/s), 0.0427 g/g. This work demonstrates a novel single-pot method to produce 1,3-PDO from a low-cost feedstock and makes a valuable contribution to the development of a cost-effective fermentation based on renewable resources.
Data Availability
The datasets generated during and/or analyzed during the current study are available from the corresponding author on reasonable request.
References
Sadh PK, Duhan S, Duhan JS (2018) Agro-industrial wastes and their utilization using solid state fermentation: a review. Bioresour Bioprocess 5(1):1–15. https://doi.org/10.1186/s40643-017-0187-z
Tripathi N, Hills CD, Singh RS, Atkinson CJ (2019) Biomass waste utilisation in low-carbon products: harnessing a major potential resource. NPJ Clim Atmos Sci 2(1):1–10. https://doi.org/10.1038/s41612-019-0093-5
Takkellapati S, Li T, Gonzalez MA (2018) An overview of biorefinery-derived platform chemicals from a cellulose and hemicellulose biorefinery. Clean Technol Environ Policy 20(7):1615–1630. https://doi.org/10.1007/s10098-018-1568-5
Yevich R, Logan JA (2003) An assessment of biofuel use and burning of agricultural waste in the developing world. Global Biogeochem Cycles 17(4):1095. https://doi.org/10.1029/2002GB001952
Weizmann C, Rosenfeld B (1937) The activation of the butanol-acetone fermentation of carbohydrates by Clostridium acetobutylicum (Weizmann). Biochem J 31(4):619–639. https://doi.org/10.1042/bj0310619
Zheng ZM, Xu YZ, Liu HJ, Guo NN, Cai ZZ, Liu DH (2008) Physiologic mechanisms of sequential products synthesis in 1,3-propanediol fed-batch fermentation by Klebsiella pneumoniae. Biotechnol Bioeng 100:100. https://doi.org/10.1002/bit.21830
Sun YQ, Shen JT, Yan L, Zhou JJ, Jiang LL, Chen Y, Yuan JL, Feng E, Xiu ZL (2018) Advances in bioconversion of glycerol to 1,3-propanediol: prospects and challenges. Process Biochem 71:34–146. https://doi.org/10.1016/j.procbio.2018.05.009
Saxena RK, Anand P, Saran S, Isar J (2009) Microbial production of 1,3-propanediol: recent developments and emerging opportunities. Biotechnol Adv 27:895–913. https://doi.org/10.1016/j.biotechadv.2009.07.003
Liu H, Xu Y, Zheng Z, Liu D (2010) 1,3-Propanediol and its copolymers: research, development and industrialization. Biotechnol J 5(11):1137–1148. https://doi.org/10.1002/biot.201000140
Zhu Y, Wang Y, Gao H, Wang H, Wan Z, Jiang Y, Jiang M (2021) Current advances in microbial production of 1,3-propanediol. Biofuels Bioprod Biorefin 15(5):1566–1583. https://doi.org/10.1002/bbb.2254
Kleerebezem R, VanLoosdrecht MC (2007) Mixed culture biotechnology for bioenergy production. Curr Opin Biotechnol 18(3):207–212. https://doi.org/10.1016/j.copbio.2007.05.001
Rehman A, Matsumura M, Nomura N, Sato S (2008) Growth and 1, 3-propanediol production on pre-treated sunflower oil bio-diesel raw glycerol using a strict anaerobe Clostridium butyricum. Curr Res Bacteriol 1:7–16
Gallardo R, Faria C, Rodrigues LR, Pereira MA, Alves MM (2014) Anaerobic granular sludge as a biocatalyst for 1,3-propanediol production from glycerol in continuous bioreactors. Bioresour Technol 155:28–33. https://doi.org/10.1016/j.biortech.2013.12.008
Anand S, Muthu Kumar S, Mukherjee K, Padmanabhan P (2022) Insight into fermentable sugar recovery process from sugarcane bagasse: in silico elucidation of enzymatic hydrolysis and techno-economic assessment. J Taibah Univ Sci 16(1):204–213. https://doi.org/10.1080/16583655.2022.2040243
Xin B, Wang Y, Tao F, Li L, Ma C, Xu P (2016) Co-utilization of glycerol and lignocellulosic hydrolysates enhances anaerobic 1,3-propanediol production by Clostridium diolis. Sci Rep 6(1):1–10. https://doi.org/10.1038/srep19044
Semkiv MV, Dmytruk KV, Abbas CA, Sibirny AA (2017) Metabolic engineering for high glycerol production by the anaerobic cultures of Saccharomyces cerevisiae. Appl Microbiol Biotechnol 101(11):4403–4416. https://doi.org/10.1007/s00253-017-8202-z
Nevoigt E, Stahl U (1997) Osmoregulation and glycerol metabolism in the yeast Saccharomyces cerevisiae. FEMS Microbiol Rev 21(3):231–241. https://doi.org/10.1111/j.1574-6976.1997.tb00352.x
Kumar V, Park S (2018) Potential and limitations of Klebsiella pneumoniae as a microbial cell factory utilizing glycerol as the carbon source. Biotechnol Adv 36(1):150–167. https://doi.org/10.1016/j.biotechadv.2017.10.004
Lee JH, Jung MY, Oh MK (2018) High-yield production of 1,3-propanediol from glycerol by metabolically engineered Klebsiella pneumoniae. Biotechnol Biofuels 11(1):1–13. https://doi.org/10.1186/s13068-018-1100-5
Nakamura CE, Whited GM (2003) Metabolic engineering for the microbial production of 1,3-propanediol. Curr opin Biotechnol 14(5):454–459. https://doi.org/10.1016/j.copbio.2003.08.005
Anne LL, Vasantha N, Edwin NC (1997) Bioconversion of a fermentable carbon source to 1, 3-propanediol by a single microorganism. In: US Patent 5686276. U.S. Patent and Trademark Office, Washington, DC
Haq I, Javid MM, Hamid U, Adnan F (2010) Kinetic and thermodynamic studies of alpha amylose from Bacillus Licheniformic mutant park. Pakistan J Biotechnol 42(5):3507–3516
Duy C, Fitter J (2005) Thermostability and irreversible unfolding amylases analyzed by unfolding kinetics. J Biol Chem 280(45):37360–37365. https://doi.org/10.1074/jbc.M507530200
Eisenthal R, Danson MJ, Hough DW (2007) Catalytic efficiency and Kcat/Km: a useful comparator? Trends Biotechnol 25(6):247–249. https://doi.org/10.1016/j.tibtech.2007.03.010
Wang M, Dayun Z, Yanqin W, Shoujun W, Weihua Y, Meng K, Lei M, Dan F, Shuangjiao X, Shuang-kui D (2016) Bioethanol production from cotton stalk: a comparative study of various pretreatments. Fuel 184:527–532. https://doi.org/10.1016/j.fuel.2016.07.061
Mendes FM, Germano S, Walter C, André F, Adriane MFM (2011) Enzymatic hydrolysis of chemithermomechanically pretreated sugarcane bagasse and samples with reduced initial lignin content. Biotechnol Prog 27:395–401. https://doi.org/10.1002/btpr.553
Kaur G, Srivastava AK, Chand S (2012) Determination of kinetic parameters of 1,3-propanediol fermentation by Clostridium diolis using statistically optimized medium. Bioprocess Biosyst Eng 35:1147–1156. https://doi.org/10.1007/s00449-012-0700-x
Rajoka MI, Ferhan M, Khalid AM (2005) Kinetics and thermodynamics of ethanol production by a thermotolerant mutant of Saccharomyces cerevisiae in a microprocessor-controlled bioreactor. Lett Appl Microbiol 40(5):316–321. https://doi.org/10.1111/j.1472-765X.2005.01663.x
Danish M, Mumtaz MW, Fakhar M, Rashid U (2017) Response surface methodology based optimized purification of the residual glycerol from biodiesel production process. Chiang Mai J Sci 44(4):1570–1582
González-Pajuelo M, Andrade JC, Vasconcelos I (2004) Production of 1,3-propanediol by Clostridium butyricum VPI 3266 using a synthetic medium and raw glycerol. J Ind Microbiol Biotechnol 31:442–446. https://doi.org/10.1007/s10295-004-0168-z
Streekstra H, De Mattos MT, Neijssel OM, Tempest DW (1987) Overflow metabolism during anaerobic growth of Klebsiella aerogenes NCTC 418 on glycerol and dihydroxyacetone in chemostat culture. Arch Microbiol 147(3):268–275. https://doi.org/10.1007/BF00463487
Zeng AP, Ross A, Biebl H, Tag C, Gunzel B, Deckwer WD (1994) Multiple product inhibition and growth modeling of Clostridium butyricum and Klebsiella pneumoniae in glycerol fermentation. Biotechnol Bioeng 44:902–911. https://doi.org/10.1002/bit.260440806
Zeng M, Shentu X, Bian Y, Yu X (2012) 1,3-Propanediol production from glucose by mixed-culture fermentation of Zygosacharomyces rouxii and Klebsiella pneumonia. Eng Life Sci 12(5):553–559. https://doi.org/10.1002/elsc.201100238
Anand S, Kuppusamy RRP, Padmanabhan P (2020) Insight into the kinetically and thermodynamically controlled biosynthesis of silver nanoparticles. IET Nanobiotechnol 14(9):864–869. https://doi.org/10.1049/iet-nbt.2019.0373
Felix E, Clara O, Vincent AO (2014) Thermodynamic characterization of Saccharomyces cerevisiae catalyzed fermentation of cane sugar. Open J Phys Chem 4(1):21–25. https://doi.org/10.4236/ojpc.2014.41004
Jiang Y, Liu W, Zou H, Cheng T, Tian N, Xian M (2014) Microbial production of short chain diols. Microb Cell Factories 13(1):1–17. https://doi.org/10.1186/PREACCEPT-5297584212857603
Acknowledgements
The authors are thankful to TEQIP-III for financial support and the Central Instrumentation Facility, BIT Mesra, and MRD Life Sciences, Lucknow, for analysis of samples.
Author information
Authors and Affiliations
Contributions
All authors contributed to the study conception and design. Material preparation, data collection, and analysis were performed by Shreya Anand, Koel Mukherjee, and Padmini Padmanabhan. The first draft of the manuscript was written by Shreya Anand, and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.
Corresponding author
Ethics declarations
Research Involving Human Participation and/or Animals
The authors declare no involvement of human participation and/or animals in this research.
Conflict of Interest
The authors declare no competing interests.
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Anand, S., Mukherjee, K. & Padmanabhan, P. Pollution to Product—a Novel Two-Stage Single-Pot Fermentative Production of 1,3-Propanediol. Bioenerg. Res. 16, 1528–1536 (2023). https://doi.org/10.1007/s12155-023-10570-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12155-023-10570-1