Skip to main content
SpringerLink
Log in

Experimental investigation on elastic constants transformation on slot milled Nimonic263 alloy

  • Published:
Sādhanā Aims and scope Submit manuscript

Abstract

The occurrence of Severe Plastic Deformation (SPD) on any material has a critical effect over the surface and material features such as elastics constants and residual stress, etc. Among various deformation processes, such as Equal Channel Angular Pressing (ECAP), machining, etc. machining (slot or end milling) has a vital role in various sectors, due to its versatility and ease of material removal and surface finish. In this study, the slot milling operation has been carried out on Nimonic 263 alloy and this operation is governed by various Machining Environments (ME) (wet, dry and Minimum Quantity Lubrication (MQL)) and machining parameters (cutting feed and cutting speed) to analyze its influence on the material characteristics of machined samples associated to the as-received (Nascent) samples using X-Ray Diffraction (XRD) spectral analysis and ultrasonic pulse echo method. Through the above experimentation, it is found that the machined samples have undergone SPD over the machined surface which lead to cause superior enrichment in surface features such as bulk modulus, young’s modulus, wear resistance, etc.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12

Similar content being viewed by others

References

  1. Breton S B, Vignal V, Herbst F and Coudert J B 2016 Influence of Machining on the Microstructure, Mechanical Properties and Corrosion Behaviour of a Low Carbon Martensitic Stainless Steel. Procedia CIRP. 46: 331–335. https://doi.org/10.1016/j.procir.2016.04.016.

    Article  Google Scholar 

  2. Brown T L, Saldana C, Murthy T G, Mann J B, Guo Y, Allard L F, King A H, Compton W D, Trumble K P and Chandrasekar S 2009 A Study of the Interactive Effects of Strain, Strain Rate and Temperature in Severe Plastic Deformation of Copper. Acta Materialia. 57: 5491–5500. https://doi.org/10.1016/j.actamat.2009.07.052.

    Article  Google Scholar 

  3. Gowthaman S and Jagadeesha T 2020 Comparative Studies of Variation in End Mill Radial Rake Angle and Cutting Conditions on Cutting Force and Surface Integrity during Machining of Nimonic 263. Materials Research Express 7(3): 036503. https://doi.org/10.1088/2053-1591/ab7ab9.

    Article  Google Scholar 

  4. Weinert K, Inasaki I, Sutherland J W and Wakabayashi T 2004 Dry Machining and Minimum Quantity Lubrication. CIRP Ann. Manuf. Technol. 53(2): 511–53. https://doi.org/10.1016/S0007-8506(07)60027-4.

    Article  Google Scholar 

  5. Liu C R and Mittal S 1998 Optimal Pre-stressing the Surface of a Component by Superfinish Hard Turning for Maximum Fatigue Life in Rolling Contact. Wear. 219: 128–140. https://doi.org/10.1016/S0043-1648(98)00240-3.

    Article  Google Scholar 

  6. Nagaraj M and Ravisankar B 2018 Investigation on ECAPed Structural Steel IS2062 and Evaluation of Strengthening Mechanisms. Materials Research Express. 6(3): 036504. https://doi.org/10.1088/2053-1591/aaf2fb.

    Article  Google Scholar 

  7. Vomacka P and Walburger H 2000 Residual Stresses due to Hard Machining Industrial Experiences. Materials Science Forum. 347: 592–597. https://doi.org/10.4028/www.Scientific.net/MSF.347-349.592.

    Article  Google Scholar 

  8. Murthy G V S, Sridhar G, Kumar A and Jayakumar T 2009 Characterization of Intermetallic Precipitates in a Nimonic Alloy by Ultrasonic Velocity Measurements. Materials Characterization. 60: 234–239. https://doi.org/10.1016/j.matchar.2008.09.009.

    Article  Google Scholar 

  9. Kumar A, Jayakumar T and Raj B 2006 Influence of Precipitation of Intermetallics on Young’s Modulus in Nickel and Zirconium Base Alloys. Phil. Mag. Lett. 86: 579–587. https://doi.org/10.1080/09500830600936401.

    Article  Google Scholar 

  10. Balamurugan K, Uthayakumar M, Gowthaman S and Pandurangan R 2016 A. Study on the Compressive Residual Stress due to Waterjet Cavitation Peening. Engineering Failure Analysis. 92: 268–277. https://doi.org/10.1016/j.engfailanal.2018.05.012.

    Article  Google Scholar 

  11. Han B, Ju D Y and Jia W P 2007 Influence of Water Cavitation Peening with Aeration on Fatigue Behaviour of SAE1045 Steel. Appl. Surf. Sci. 253: 9342–9346. https://doi.org/10.1016/j.apsusc.2007.05.076.

    Article  Google Scholar 

  12. Toozandehjani M, Matori K A, Ostovan F, Mustapha F, Zahari N I and Oskoueian A 2015 On the Correlation Between Microstructural Evolution and Ultrasonic Properties: A Review. J. Mater. Sci. 50: 2643–2665. https://doi.org/10.1007/s10853-015-8855-x.

    Article  Google Scholar 

  13. Acharya V, Ramesh S and Murthy G V S 2015 Characterization of Intermetallic Precipitates in Ni-Base Alloys by Non-destructive Techniques. Materials Characterization. 60: 234–239. https://doi.org/10.5772/61119.

    Article  Google Scholar 

  14. Qimeng Z, Chen J, Go G and Chen H P 2017 Ameliorated Longitudinal Critically Refracted Attenuation Velocity Method for Welding Residual Stress Measurement. Journal of Materials Processing Technology. 246: 267–275. https://doi.org/10.1016/j.jmatprotect.2017.03.022.

    Article  Google Scholar 

  15. Huang Q and Ren J X 1991 Surface Integrity and its Effects on the Fatigue Life of the Nickel based Superalloy GH33A. Int. J. Fatigue. 13(4): 322–326. https://doi.org/10.1016/01421123(91)90359-7.

    Article  Google Scholar 

  16. Mittal R K, Kulkarni S and Singh R 2018 Characterization of Lubrication Sensitivity on Dynamic Stability in High-Speed Micromilling of Ti–6Al–4V via a Novel Numerical Scheme. International Journal of Mechanical Sciences. 142–143: 51–65. https://doi.org/10.1016/j.ijmecsci.2018.04.038.

    Article  Google Scholar 

  17. Gowthaman S and Jagadeesha T 2020 Influence of Radial Rake Angle and C utting conditions on Friction during End Milling of Nimonic 263. The International Journal of Advanced Manufacturing Technology. 109: 247–260. https://doi.org/10.1007/s00170-020-05682-3.

    Article  Google Scholar 

  18. Reddy P G, Gowthaman S and Jagadeesha T 2020 Optimization of Cutting Parameters based on Surface Roughness and Cutting Force during End Milling of Nimonic C-263 Alloy. IOP Conference Series: Materials Science and Engineering. 912(3): 032020. https://doi.org/10.1088/1757-899X/912/3/032020.

    Article  Google Scholar 

  19. Wang B, Liu Z and Song Q 2019 An Approach for Reducing Cutting Energy Consumption with Ultra-High Speed Machining of Super Alloy Inconel 718. Int. J. Precis. Eng. and Manuf.-Green Tech. 7(1): 35–51. https://doi.org/10.1007/s40684-019-00125-1.

    Article  Google Scholar 

  20. Sivaiah P and Chakradhar D 2017 Influence of Cryogenic Coolant on Turning Performance Characteristics: A Comparison with Wet Machining. Mater. Manuf. Process. 32(13): 1475–1485. https://doi.org/10.1080/10426914.2016.1269920.

    Article  Google Scholar 

  21. Jebaraj M, Pradeep Kumar M, Yuvaraj N and Rahman G M 2018 Experimental Study of the Influence of the Process Parameters in the Milling of Al6082-T6. Mater. Manuf. Process. 34(12): 1411–1427. https://doi.org/10.1080/10426914.2019.1594271.

    Article  Google Scholar 

  22. Borbély A and Ungár T 2012 X-ray line Profiles Analysis of Plastically Deformed Metals. Comptes Rendus Phys. 13: 293–306. https://doi.org/10.1016/j.crhy.2011.12.004.

    Article  Google Scholar 

  23. Shandilya P, Rouniyar A K and Saikiran D 2020 Multi-Objective Parametric Optimization on Machining of Inconel-825 using Wire Electrical Discharge Machining. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 234(20): 4056–4068. https://doi.org/10.1177/0954406220917706.

    Article  Google Scholar 

  24. Bozic Z, Schmauder S and Wolf H 2017 The Effect of Residual Stresses on Fatigue Crack Propagation in Welded Stiffened Panels. Eng. Fail. Anal. 84: 346–357. https://doi.org/10.1016/j.engfailanal.2017.09.001.

    Article  Google Scholar 

  25. Gowthaman S and Jagadeesha T 2021 Experimental Investigation on Friction Formation during Slot Milling of Nimonic263. Mater. Manuf. Process. 36(12): 1403–1413. https://doi.org/10.1080/10426914.2021.1906899.

    Article  Google Scholar 

  26. Martins J A, Cardoso L P, Fraymann J A and Button S T 2006 Analyses of Residual Stresses on Stamped Valves by X-ray Diffraction and Finite Elements Method. J. Mater. Process. Technol. 179: 30–35. https://doi.org/10.1016/j.jmatprotec.2006.03.072.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Department of Mechanical Engineering, SRM Institute of Science and Technology, Ramapuram Campus, 600089, Chennai, India

    S Gowthaman

  2. Department of Mechanical Engineering, National Institute of Technology, 673601, Calicut, India

    T Jagadeesha

  3. Centre for Additive Manufacturing, Chennai Institute of Technology, 600069, Chennai, India

    V Dhinakaran

Authors
  1. S Gowthaman
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. T Jagadeesha
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. V Dhinakaran
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to S Gowthaman.

Ethics declarations

Conflict of interest

Gowthaman S declares that there are no conflicts of interest.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Gowthaman, S., Jagadeesha, T. & Dhinakaran, V. Experimental investigation on elastic constants transformation on slot milled Nimonic263 alloy. Sādhanā 47, 142 (2022). https://doi.org/10.1007/s12046-022-01922-2

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s12046-022-01922-2

Keywords

Search

Navigation