Skip to main content
Log in

Investigation on mechanical properties and wear behavior of Cu-alloyed austempered gray cast iron (AGI)

  • Published:
Sādhanā Aims and scope Submit manuscript

Abstract

The aim of this investigation is to assess the influence of austempering heat treatment on microstructure, mechanical properties, and wear behavior of copper alloyed AGI. Tensile and wear test samples are prepared from as-cast gray iron. Initially, samples are austenitized and then isothermally austempered at six different temperatures for the constant time period. The resulting microstructures are evaluated and characterized by means of a light microscope, scanning electron microscope (SEM) and X-ray diffraction analysis. The wear test is carried out using a “block-on-roller” type multi-tribotester machine. The mechanical properties and wear behavior of the AGI samples are also determined and discussed systematically. Results showed that the mechanical and wear properties of AGI are significantly enhanced in comparison with as-cast gray iron. The wear behavior of AGI samples may be correlated with microstructure and mechanical properties. The hardness, tensile strength, elongation and volume fraction of austenite act as independently in influencing the wear behavior.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16

Similar content being viewed by others

References

  1. Khanna O P 2011 Foundry technology. New Delhi: Dhanpat Rai Publications (P) Ltd, pp. 19–27

    Google Scholar 

  2. Collini L, Nicoletto G and Kone R 2007 Microstructure and mechanical properties of pearlitic gray cast iron. Mater. Sci. Eng. A 488: 529–539

    Article  Google Scholar 

  3. Xu W, Ferry M and Wang Y 2004 Influence of alloying elements on as-cast microstructure and strength of gray iron. Mater. Sci. Eng. A 390: 326–333

    Article  Google Scholar 

  4. Kovacs B V and Keough J R 1993 Physical properties and application of austempered gray iron. AFS Trans. 101: 283–291

    Google Scholar 

  5. Rundman K B, Parolini J R and Moore D J 2005 Relationship between tensile properties and matrix microstructure in austempered gray iron. AFS Trans. 145(5): 1–15

    Google Scholar 

  6. Hsu C H, Shy Y H, Yu Y H and Lee S C 2000 Effect of austempering heat treatment on fracture toughness of copper alloyed gray iron. Mater. Chem. Phys. 63: 75–81

    Article  Google Scholar 

  7. Olawale J O, Oluisegun K M, Ezemenaka D I and Adisa S B 2014 Production of austempered gray iron (AGI) using forced air cooling. CAMSR. 1: 17–22

    Google Scholar 

  8. Brandenberg K, Hayrynen K L and Keough J R 2001 Austempered gears and shifts: Tough solutions. Gear Tech. 18: 42–50

    Google Scholar 

  9. Putatunda S K 2001 Development of austempered ductile cast iron (ADI) with simultaneous high yield strength and fracture toughness by a novel two-step austempering process. Mater. Sci. Eng. A 315: 70–80

    Article  Google Scholar 

  10. Vadiraj A, Balachandran G and Kamaraj M 2010 Structure and property studies on austempered and as-cast ausferritic gray iron. J. Mater. Eng. Perform. 19(7): 976–983

    Article  Google Scholar 

  11. Vadiraj A, Balachandran G, Kamaraj M, Gopalakrishna B and Prabhakara K 2010 Studies on mechanical and wear properties of alloyed hypereutectic gray cast irons in the as-cast pearlitic and austempered conditions. Mater. Des. 31(2): 951–955

    Article  Google Scholar 

  12. Vadiraj A, Balachandran G, Kamaraj M, Gopalakrishna B and Rao D V 2010 Structure–property correlation in austempered alloyed hypereutectic gray cast irons. Mater. Sci. Eng. A 527: 782–788

    Article  Google Scholar 

  13. Vadiraj A, Balachandran G, Kamaraj M, Gopalakrishna B and Rao D V 2010 Wear behavior of alloyed hypereutectic gray cast iron. Tribol. Int. 43: 647–653

    Article  Google Scholar 

  14. Vadiraj A, Balachandran G, Kamaraj M and Kazuya E 2011 Mechanical and wear behavior of quenched and tempered alloyed hypereutectic gray cast iron. Mater. Des. 32: 2438–2443

    Article  Google Scholar 

  15. ASTM E-8 1992 Annual Book of ASTM Standards 03(1): 545–558

  16. Dasgupta R K, Mondal D K and Chakrabarti A K 2013 Evolution of microstructures during austempering of ductile irons alloyed with manganese and copper. Metall. Mater. Trans. A. 44A: 1376–1387

    Article  Google Scholar 

  17. Bayati H and Elliott R 1995 Austempering process in high manganese alloyed ductile cast iron. Mater. Sci. Technol. 11: 118–129

    Article  Google Scholar 

  18. Yang J and Putatunda S K 2004 Improvement in strength and toughness of austempered ductile cast iron by a novel two-step austempering process. Mater. Des. 25: 219–230

    Article  Google Scholar 

  19. Kumari U R and Rao P P 2009 Study of wear behavior of austempered ductile iron. J. Mater. Sci. 44: 1082–1092

    Article  Google Scholar 

Download references

Acknowledgements

The authors are thankful to the University Grants Commission (UGC) authority for providing this work under Rajiv Gandhi National Fellowship (RGNF). The authors are also grateful to Binay Udyog Pvt. Ltd, Howrah for supplying the grey iron material.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to T Sarkar.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sarkar, T., Sutradhar, G. Investigation on mechanical properties and wear behavior of Cu-alloyed austempered gray cast iron (AGI). Sādhanā 43, 161 (2018). https://doi.org/10.1007/s12046-018-0943-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s12046-018-0943-6

Keywords

Navigation