Abstract
A micro cutting has been performed on hard nickel alloy using a short-pulsed laser machining process. The input process parameters such as laser power, laser scan speed and laser beam frequency are varied to study the quality of micro profile. Scanning electron microscopy is used to measure the dimensional quality of the micro profile. At slow scan speed (50 mm/sec) the profile breadth found to be close 290–330 μm. at maximum scan speed (100 m/sec) the breadth dimension is varying. Similarly, the breadth of the profile found variant at all three scan speeds in line with the laser power and laser power frequency. Statistical technique is used to study the influence of input process parameter. In order to find the optimal process, the adam – gene multi varying population based evolutional search algorithm is adopted. The minimum laser power with average laser scan speed and frequency has yielded with best process condition for proposed problem.
Similar content being viewed by others
References
Alireza Grayeli Korpi, et al.: Minkowski functional characterization and fractal analysis of surfaces of titanium nitride films, Mater. Res. Express 6, (2019). 8 086463 10.1088/2053 – 1591/ab26be
Gajalappa, Y., Krishnaiah, A., Kumar, K.B., Eswaranna, E., Saxena, K.K., Goyal, P.: Flow behaviour kinetics of Inconel 600 superalloy under hot deformation using gleeble 3800. Mater. Today: Proc. 45, 5320–5322 (2021)
Kumar, J., Soota, T., Rajput, S.K., Saxena, K.K.: Machining and optimization of Zircaloy-2 using different tool electrodes. Mater. Manuf. Processes. 36(13), 1513–1523 (2021)
Rajput, S.K., Kumar, J., Mehta, Y., Soota, T., Saxena, K.K.: Microstructural evolution and mechanical properties of 316L stainless steel using multiaxial forging. Adv. Mater. Process. Technol., 1–10. (2020)
Lambie, J.E.J., Xi, F., Tan, B., Jubran, B.A.: An overview on micro-meso manufacturing techniques for micro-heat exchangers for turbine blade cooling, Int. J. Manufacturing Research, Vol. 3, No. 1, (2008)
Yadav, S., Sharma, P., Yamasani, P., Minaev, S., Kumar, S.: A prototype micro-thermoelectric power generator for micro-electromechanical systems. Appl. Phys. Lett. 104, 123903 (2014). https://doi.org/10.1063/1.4870260
Devireddy Krishnaja and Muralimohan, Cheepu, Venkateswarlu, D., Review of Research Progress on Dissimilar Laser Weld-Brazing of Automotive Applications: A, IOP Conference Series: Materials Science and Engineering, 330, 1, (2018). https://doi.org/10.1088/1757-899X/330/1/012073
Singh, B., Singhal, P., Saxena, K.K.: Effect of transverse speed on mechanical and microstructural properties of friction stir welded aluminium AA2024-T351. Adv. Mater. Process. Technol., 1–11. (2020)
Noot, M.J., Telea, A.C., Jansen, J.K.M., Mattheij, R.M.M.: Real time numerical simulation and visualization of electrochemical drilling. Comput. Visual Sci. 1, 105–111 (1998)
Zhang, Y., Wen, Z., Pei, H., Yue, Z.: Equivalent model of close-packed film cooling holes in nickel-based single crystal cooled blade based on crystallographic theory. Chin. J. Aeronaut. 32(4), 839–850 (2019)
Zhang, G., Zhu, R., Xie, G., Li, S., Sunden, B.: Optimization of cooling structures in gas turbines: A review. Chin. J. Aeronaut. 35(6), 18–46 (2022)
Franci Pusavec, A., Deshpande, S., Yang, R.M.S., Kopac, J., DillonJr, O.W., Jawahir, I.S.: Sustainable machining of high temperature Nickel alloy – inconel 718: Part 2 – chip breakability and optimization. J. Clean. Prod. 87, 941–952 (2015)
Uthayakumar, M., Adam Khan, M., Thirumalai, S., Kumaran: Adam slota and Jerzy Zajac, (2016) machinability of nickel based superalloy by abrasive water jet machining, Mater. Manuf. Processes, 31(13) 1733–1739
Adam Khan, M., Gokul, A.K., Bharani Dharan, M.P., Jeevakarthikeyan, R.V.S., Uthayakumar, M., Thirumalai Kumaran, S., Duraiselvam, M.: Machinability of nickel based alloys using electrical discharge machining process, IMMT2017, IOP Conf. Series: Materials Science and Engineering 346 012044 doi: (2018). https://doi.org/10.1088/1757-899X/346/1/012044
Jeyaprakash, N., Yang, C.H.: Improvement of tribo-mechanical properties of directionally solidified CM-247 LC nickel-based superalloy through laser material processing. Int. J. Adv. Manuf. Technol. 106, 4805–4814 (2020)
Paulo Bartolo, J., Vasco: Bruno Silva and Carlos Galo, Laser micromachining for mould manufacturing: I. The influence of operating parameters (2007) Assembly Automation, Vol. 27 Iss 3 pp. 231–239
Xu, D., Liao, Z., Axinte, D., Sarasua, J.A.: Rachid M’Saoubi, Anders Wretland, Investigation of surface integrity in laser-assisted machining of nickel based superalloy. Mater. Des. 194, 108851 (2020)
Muthuramalingam, T., Moiduddin, K., Akash, R., Krishnan, S., Mian, S.H., Ameen, W.: Hisham Alkhalefah Influence of process parameters on dimensional accuracy of machined Titanium (Ti-6Al-4V) alloy in Laser Beam Machining Process, Optics and Laser Technology 132 (2020) 106494 (2020)
Zhaoyang Zhai, W., Wang, X., Mei, M., Li, X., Li: Percussion drilling on nickel-based alloy with thermal barrier coatings using femtosecond laser, Optik - International Journal for Light and Electron Optics 194 (2019) 163066 (2019)
Zhai, Z.Y., Wang, W.J., Mei, X.S.: Simulation and experimental study on laser drilling of nickel-based alloy with thermal barrier coatings. Int. J. Adv. Manuf. Technol. 90, 1871–1879 (2017)
André, Reck, André Till Zeuner and Martina Zimmermann: Fatigue Behavior of Non-Optimized Laser-Cut Medical Grade Ti-6Al-4V-ELI Sheets and the Effects of Mechanical Post-Processing, Metals 2019, 9(8), 843 (2019)
Ebenezer George, A., Khan, M., Winowlin Jappes, J.T.: Influence of short-pulsed laser and its thermal effect on micromachining of NiTi alloy, Sadhana 47, 201 (2022). (2022)
Zhang, X., Chen, X., Chen, T., Ma, G., Zhang, W., Huang, L.: Influence of Pulse Energy and Defocus amount on the mechanism and surface characteristics of Femtosecond Laser Polishing of SiC Ceramics. Micromachines. 13, 1118 (2022). https://doi.org/10.3390/mi13071118
Adam Khan, M., Jani, S.P., Senthil Kumar, A., S.Rajesh: Machining Parameter Optimization Using Adam – Gene Algorithm While Turning Lightweight Composite Using Ceramic Cutting Tools. International Journal of Lightweight Materials and Manufacture (2021)
Bandhu, D., Kumari, S., Prajapati, V., Saxena, K.K., Abhishek, K.: Experimental investigation and optimization of RMDTM welding parameters for ASTM A387 grade 11 steel. Mater. Manuf. Processes, 1–11. (2020)
Adam Khan, M., Winowlin Jappes, J.T., Ratna, P.S.S., Kumar, Peter Madindwa Mashinini: Machining Parameter Optimization using Adam Gene Algorithm for Electro Spark Erosion on Shape Memory Alloy, Materials Today Proceedings (2020)
Chakraborty, S., Chakraborty, S.A.: Scoping review on the applications of MCDM techniques for Parametric optimization of machining processes. Arch. Computat Methods Eng. (2022)
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Stalin, S.R., Adam Khan, M., Winowlin Jappes, J. et al. Experimental assessment and Adam gene algorithm to optimize the process parameter for micro profile cutting on CM247 alloy using pulsed laser machining process. Int J Interact Des Manuf 18, 97–106 (2024). https://doi.org/10.1007/s12008-023-01437-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12008-023-01437-y