Skip to main content
Log in

Experimental assessment and Adam gene algorithm to optimize the process parameter for micro profile cutting on CM247 alloy using pulsed laser machining process

  • Original Paper
  • Published:
International Journal on Interactive Design and Manufacturing (IJIDeM) Aims and scope Submit manuscript

Abstract

A micro cutting has been performed on hard nickel alloy using a short-pulsed laser machining process. The input process parameters such as laser power, laser scan speed and laser beam frequency are varied to study the quality of micro profile. Scanning electron microscopy is used to measure the dimensional quality of the micro profile. At slow scan speed (50 mm/sec) the profile breadth found to be close 290–330 μm. at maximum scan speed (100 m/sec) the breadth dimension is varying. Similarly, the breadth of the profile found variant at all three scan speeds in line with the laser power and laser power frequency. Statistical technique is used to study the influence of input process parameter. In order to find the optimal process, the adam – gene multi varying population based evolutional search algorithm is adopted. The minimum laser power with average laser scan speed and frequency has yielded with best process condition for proposed problem.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. Alireza Grayeli Korpi, et al.: Minkowski functional characterization and fractal analysis of surfaces of titanium nitride films, Mater. Res. Express 6, (2019). 8 086463 10.1088/2053 – 1591/ab26be

  2. Gajalappa, Y., Krishnaiah, A., Kumar, K.B., Eswaranna, E., Saxena, K.K., Goyal, P.: Flow behaviour kinetics of Inconel 600 superalloy under hot deformation using gleeble 3800. Mater. Today: Proc. 45, 5320–5322 (2021)

    Google Scholar 

  3. Kumar, J., Soota, T., Rajput, S.K., Saxena, K.K.: Machining and optimization of Zircaloy-2 using different tool electrodes. Mater. Manuf. Processes. 36(13), 1513–1523 (2021)

    Article  Google Scholar 

  4. Rajput, S.K., Kumar, J., Mehta, Y., Soota, T., Saxena, K.K.: Microstructural evolution and mechanical properties of 316L stainless steel using multiaxial forging. Adv. Mater. Process. Technol., 1–10. (2020)

  5. Lambie, J.E.J., Xi, F., Tan, B., Jubran, B.A.: An overview on micro-meso manufacturing techniques for micro-heat exchangers for turbine blade cooling, Int. J. Manufacturing Research, Vol. 3, No. 1, (2008)

  6. Yadav, S., Sharma, P., Yamasani, P., Minaev, S., Kumar, S.: A prototype micro-thermoelectric power generator for micro-electromechanical systems. Appl. Phys. Lett. 104, 123903 (2014). https://doi.org/10.1063/1.4870260

    Article  Google Scholar 

  7. Devireddy Krishnaja and Muralimohan, Cheepu, Venkateswarlu, D., Review of Research Progress on Dissimilar Laser Weld-Brazing of Automotive Applications: A, IOP Conference Series: Materials Science and Engineering, 330, 1, (2018). https://doi.org/10.1088/1757-899X/330/1/012073

  8. Singh, B., Singhal, P., Saxena, K.K.: Effect of transverse speed on mechanical and microstructural properties of friction stir welded aluminium AA2024-T351. Adv. Mater. Process. Technol., 1–11. (2020)

  9. Noot, M.J., Telea, A.C., Jansen, J.K.M., Mattheij, R.M.M.: Real time numerical simulation and visualization of electrochemical drilling. Comput. Visual Sci. 1, 105–111 (1998)

    Article  Google Scholar 

  10. Zhang, Y., Wen, Z., Pei, H., Yue, Z.: Equivalent model of close-packed film cooling holes in nickel-based single crystal cooled blade based on crystallographic theory. Chin. J. Aeronaut. 32(4), 839–850 (2019)

    Article  Google Scholar 

  11. Zhang, G., Zhu, R., Xie, G., Li, S., Sunden, B.: Optimization of cooling structures in gas turbines: A review. Chin. J. Aeronaut. 35(6), 18–46 (2022)

    Article  Google Scholar 

  12. Franci Pusavec, A., Deshpande, S., Yang, R.M.S., Kopac, J., DillonJr, O.W., Jawahir, I.S.: Sustainable machining of high temperature Nickel alloy – inconel 718: Part 2 – chip breakability and optimization. J. Clean. Prod. 87, 941–952 (2015)

    Article  Google Scholar 

  13. Uthayakumar, M., Adam Khan, M., Thirumalai, S., Kumaran: Adam slota and Jerzy Zajac, (2016) machinability of nickel based superalloy by abrasive water jet machining, Mater. Manuf. Processes, 31(13) 1733–1739

  14. Adam Khan, M., Gokul, A.K., Bharani Dharan, M.P., Jeevakarthikeyan, R.V.S., Uthayakumar, M., Thirumalai Kumaran, S., Duraiselvam, M.: Machinability of nickel based alloys using electrical discharge machining process, IMMT2017, IOP Conf. Series: Materials Science and Engineering 346 012044 doi: (2018). https://doi.org/10.1088/1757-899X/346/1/012044

  15. Jeyaprakash, N., Yang, C.H.: Improvement of tribo-mechanical properties of directionally solidified CM-247 LC nickel-based superalloy through laser material processing. Int. J. Adv. Manuf. Technol. 106, 4805–4814 (2020)

    Article  Google Scholar 

  16. Paulo Bartolo, J., Vasco: Bruno Silva and Carlos Galo, Laser micromachining for mould manufacturing: I. The influence of operating parameters (2007) Assembly Automation, Vol. 27 Iss 3 pp. 231–239

  17. Xu, D., Liao, Z., Axinte, D., Sarasua, J.A.: Rachid M’Saoubi, Anders Wretland, Investigation of surface integrity in laser-assisted machining of nickel based superalloy. Mater. Des. 194, 108851 (2020)

    Article  Google Scholar 

  18. Muthuramalingam, T., Moiduddin, K., Akash, R., Krishnan, S., Mian, S.H., Ameen, W.: Hisham Alkhalefah Influence of process parameters on dimensional accuracy of machined Titanium (Ti-6Al-4V) alloy in Laser Beam Machining Process, Optics and Laser Technology 132 (2020) 106494 (2020)

  19. Zhaoyang Zhai, W., Wang, X., Mei, M., Li, X., Li: Percussion drilling on nickel-based alloy with thermal barrier coatings using femtosecond laser, Optik - International Journal for Light and Electron Optics 194 (2019) 163066 (2019)

  20. Zhai, Z.Y., Wang, W.J., Mei, X.S.: Simulation and experimental study on laser drilling of nickel-based alloy with thermal barrier coatings. Int. J. Adv. Manuf. Technol. 90, 1871–1879 (2017)

    Article  Google Scholar 

  21. André, Reck, André Till Zeuner and Martina Zimmermann: Fatigue Behavior of Non-Optimized Laser-Cut Medical Grade Ti-6Al-4V-ELI Sheets and the Effects of Mechanical Post-Processing, Metals 2019, 9(8), 843 (2019)

  22. Ebenezer George, A., Khan, M., Winowlin Jappes, J.T.: Influence of short-pulsed laser and its thermal effect on micromachining of NiTi alloy, Sadhana 47, 201 (2022). (2022)

  23. Zhang, X., Chen, X., Chen, T., Ma, G., Zhang, W., Huang, L.: Influence of Pulse Energy and Defocus amount on the mechanism and surface characteristics of Femtosecond Laser Polishing of SiC Ceramics. Micromachines. 13, 1118 (2022). https://doi.org/10.3390/mi13071118

    Article  Google Scholar 

  24. Adam Khan, M., Jani, S.P., Senthil Kumar, A., S.Rajesh: Machining Parameter Optimization Using Adam – Gene Algorithm While Turning Lightweight Composite Using Ceramic Cutting Tools. International Journal of Lightweight Materials and Manufacture (2021)

  25. Bandhu, D., Kumari, S., Prajapati, V., Saxena, K.K., Abhishek, K.: Experimental investigation and optimization of RMDTM welding parameters for ASTM A387 grade 11 steel. Mater. Manuf. Processes, 1–11. (2020)

  26. Adam Khan, M., Winowlin Jappes, J.T., Ratna, P.S.S., Kumar, Peter Madindwa Mashinini: Machining Parameter Optimization using Adam Gene Algorithm for Electro Spark Erosion on Shape Memory Alloy, Materials Today Proceedings (2020)

  27. Chakraborty, S., Chakraborty, S.A.: Scoping review on the applications of MCDM techniques for Parametric optimization of machining processes. Arch. Computat Methods Eng. (2022)

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M Adam Khan.

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Stalin, S.R., Adam Khan, M., Winowlin Jappes, J. et al. Experimental assessment and Adam gene algorithm to optimize the process parameter for micro profile cutting on CM247 alloy using pulsed laser machining process. Int J Interact Des Manuf 18, 97–106 (2024). https://doi.org/10.1007/s12008-023-01437-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12008-023-01437-y

Keywords

Navigation