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5-axis virtual machine tool centre building in PLM environment

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Abstract

Programs for 5 axis machining is not complex task but also tedious to understand and implement for new CNC programmers. Hence for making the concept of 5-axis easy for understanding at zero damage of the machine tool it is necessary for developing virtual platform which will give real time feel of the actual CNC machine. The concept of 5 axis simultaneous machining is not as the same as that of the 3 axis programming as there is two more axis operating simultaneously. This constraint makes 5 axis program is bit complex for the new programmers it is needed to be done in virtual environment. This paper explains a systematic procedure of developing a virtual 5 axis machine tool in PLM platform (Product lifecycle Management). This virtual platform is not only used for training purpose but also for identifying collision detection between the machine components and work piece. Standard procedure is applied to 5-axis table-table configuration builded in SIEMENS NX 12 software. This process implies 3 major steps. The first step is simplifying the hierarchy based kinematic chain. The second step implies assignment of specific movements of the machine components. The last step is the assignment of the virtual controller and its respective post processor. On completion of the above procedure validation is done by same by generating by the 5 axis program on gear bracket component.

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Authors and Affiliations

  1. Department of Mechanical Engineering, Datta Meghe College of Engineering, Airoli, Navi Mumbai, 400 078, India

    Sachin M. Shinde

  2. Department of Mechanical Engineering, K. J. Somaiya College of Engineering, Vidyavihar, Mumbai, 400 077, India

    Ramesh R. Lekurwale

  3. Department of Mechanical Engineering, Sardar Patel College of Engineering, Bhavan’s Campus, Bhavans College Rd, Munshi Nagar, Andheri West, Mumbai, 400058, India

    Kiran S. Bhole

  4. Department of Computer Sciences and Engineering, Institute of Advanced Research, The University for Innovation, Gandhinagar, Gujarat, 382426, India

    Ankit D. Oza

  5. Department of Mechanical Engineering, Sardar Patel College of Engineering, Andheri, Mumbai, 400058, India

    Amit S. Patil

  6. Department of Mechanical Engineering, SreeVidyanikethan Engineering College (Autonomous), Tirupathi, Andhrapradesh, 517102, India

    R. Ramesh

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  1. Sachin M. Shinde
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Correspondence to Sachin M. Shinde.

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Shinde, S.M., Lekurwale, R.R., Bhole, K.S. et al. 5-axis virtual machine tool centre building in PLM environment. Int J Interact Des Manuf (2022). https://doi.org/10.1007/s12008-022-00974-2

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