Skip to main content
Log in

Corrosion protective poly(aniline-co-o-anisidine) coatings on mild steel

  • Published:
Journal of Coatings Technology and Research Aims and scope Submit manuscript

Abstract

Syntheses of corrosion protective poly(aniline-co-o-anisidine) (PAOA) coatings were carried out on mild steel by the electrochemical copolymerization of aniline with o-anisidine under cyclic voltammetry conditions. An aqueous salicylate solution was used as the supporting electrolyte for the synthesis of PAOA coatings on mild steel. These coatings were characterized with cyclic voltammetry, ultraviolet–visible absorption spectroscopy, Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance spectroscopy (NMR), and scanning electron microscopy. The FTIR and 1H-NMR spectroscopy studies reveal that during copolymerization of aniline and o-anisidine, there are more o-anisidine units than aniline units in PAOA copolymer. The corrosion protection offered by PAOA coatings to mild steel was investigated in aqueous 3% NaCl solutions using the potentiodynamic polarization technique. The results of the potentiodynamic polarization measurements showed that the PAOA coatings provided more effective corrosion protection to mild steel than the respective homopolymers. The corrosion rate was observed to be dependent on the feed ratio of o-anisidine used for synthesis of the copolymer coatings.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. Skotheim, TA (ed.) Handbook of Conducting Polymers, Vol. I–II. Marcel Dekker Inc., New York (1986)

    Google Scholar 

  2. Nalwa, HS, Handbook of Organic Conductive Molecules and Polymers, Vol. 1–4. Wiley, New York (1997)

    Google Scholar 

  3. Aldissi, M, Intrinsically Conducting Polymers: An Emerging Technology. Kluwer Academic Publishers, Dordrecht (1993)

    Book  Google Scholar 

  4. Mohammad, F (ed.) Specialty Polymers: Materials and Applications, Chapter 5, pp. 147–206. I. K. International Publishing House Pvt. Ltd., New Delhi (2007)

  5. Cohen, SM, “Review: Replacements for Chromium Pretreatments on Aluminum.” Corrosion, 51 71–78 (1995)

    Article  Google Scholar 

  6. Twite, RL, Bierwagen, GP, “Review of Alternatives to Chromate for Corrosion Protection of Aluminum Aerospace Alloys.” Prog. Org. Coat., 33 91–100 (1998)

    Article  Google Scholar 

  7. Ohtsuka, T, “Review Article Corrosion Protection of Steels by Conducting Polymer Coating.” Int. J. Corr., (2012). doi:10.1155/2012/915090

    Google Scholar 

  8. Tanveer, N, Mobin, M, “Corrosion Protection of Carbon Steel by Poly (aniline-co-o-toluidine) and Poly (pyrrole-co-o-toluidine) Copolymer Coatings.” J. Miner. Mater. Charact. Eng., 10 (8) 735–753 (2011)

    Google Scholar 

  9. Hur, E, Bereket, G, Sahin, Y, “Electrochemical Synthesis and Anti-corrosive Properties of Polyaniline, Poly(2-anisidine), and Poly(aniline-co-2-anisidine) Films on Stainless Steel.” Prog. Org. Coat., 54 63–72 (2005)

    Article  Google Scholar 

  10. Hur, E, Bereket, G, Sahin, Y, “Anti-corrosive Properties of Polyaniline, Poly(2-toluidine), and Poly(aniline-co-2-toluidine) Coatings on Stainless Steel.” Curr. Appl. Phys., 7 597–720 (2007)

    Article  Google Scholar 

  11. Pawar, P, Gaikwad, AB, Patil, PP, “Electrochemical Synthesis of Corrosion Protective Polyaniline Coatingson Mild Steel from Aqueous Salicylate Medium.” Sci. Technol. Adv. Mater., 7 732–744 (2006)

    Article  Google Scholar 

  12. Pawar, P, Gaikwad, AB, Patil, PP, “Corrosion Protection Aspects of Electrochemically Synthesized Poly(o-anisidine-co-o-toluidine) Coatings on Copper.” Electrochim. Acta, 52 5958–5967 (2007)

    Article  Google Scholar 

  13. Electrochemistry and Corrosion—Overview and Techniques. Application Note CORR-4. EG and G Princeton Applied Research: Princeton, NJ (1989)

  14. Electrochemical Corrosion Software-CorrWare and CorrView. Scribner Associates Inc., Southern Pines, NC.

  15. Wankhede, MG, Gaikawad, AB, Patil, PP, “Electrochemical Polymerization of o-Anisidine on Low Carbon Steel from Aqueous Salicylate Solution: Corrosion Protection Study.” Surf. Coat. Technol., 201 2240–2247 (2006)

    Article  Google Scholar 

  16. Huerta-Vilca, D, Siefert, B, Moraes, SR, Pantoja, MF, Motheo, AJ, “PAni as Prospective Replacement of Chromium Conversion Coating in the Protection of Steels and Aluminum Alloys.” Mol. Cryst. Liq. Cryst., 415 229–238 (2004)

    Article  Google Scholar 

  17. Tang, J, Jing, X, Wang, B, Wang, F, “Infrared-Spectra of Soluble Polyaniline.” Synth. Met., 24 231–238 (1988)

    Article  Google Scholar 

  18. Ohsaka, T, Ohnuki, Y, Oyama, N, Katagiri, G, Kamisako, K, “IR Absorption Spectroscopic Identification of Electroactive and Electroinactive Polyaniline Films Prepared by the Electrochemical Polymerization of Aniline.” J. Electroanal. Chem., 161 399–405 (1984)

    Article  Google Scholar 

  19. Zheng, WY, Levon, K, Taka, T, Laakso, J, Osterholm, JE, “Doping-Induced Layered Structure in N-Alkylated Polyanilines.” Polym. J., 28 412–418 (1996)

    Article  Google Scholar 

  20. Neoh, KG, Kang, ET, Tan, KL, “Structural Study of Polyaniline Films in Reprotonation/Deprotonation Cycles.” J. Phys. Chem., 95 10151–10156 (1991)

    Article  Google Scholar 

  21. Mav, I, Zigon, M, “Synthesis and NMR Characterization of a Novel Polyaniline Derivative.” Polym. Bull., 45 61–68 (2000)

    Article  Google Scholar 

  22. Wei, Y, Hariharan, R, Patel, SA, “Corrosion Protection of Carbon Steel by Poly (aniline-co-o-toluidine) and Poly (pyrrole-co-o-toluidine) Copolymer Coatings.” Macromolecules, 23 758–764 (1990)

    Article  Google Scholar 

  23. Li, X-G, Huang, M-R, Hua, Y-M, Zhu, M-F, Qunchen, J, “Facile Synthesis of Oxidative Copolymers from Aminoquinoline and Anisidine.” Polymer, 45 4693–4704 (2004)

    Article  Google Scholar 

  24. Patil, S, Ph.D. Thesis, North Maharashtra University, Jalgaon, India, 2000

  25. Creus, J, Mazille, H, Idrissi, H, “Porosity Evaluation of Protective Coatings Onto Steel, Through Electrochemical Techniques.” Surf. Coat. Technol., 130 224–232 (2000)

    Article  Google Scholar 

  26. Chaudhari, S, Mandale, AB, Patil, KR, Sainkar, SR, Patil, PP, “Formation of Poly(o-anisidine) Coatings on Copper from Aqueous Salicylate Solution.” Surf. Coat. Technol., 200 5557–5565 (2006)

    Article  Google Scholar 

Download references

Acknowledgments

Authors would like to acknowledge UGC for the financial support via minor research project. The first author would also like to acknowledge Prof. P. P. Patil from North Maharashtra University specially for providing the lab for synthesis and testing the corrosion performance of samples as well as for the co-operative environment during this work.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Pritee M. Raotole.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Raotole, P.M., Koinkar, P., Joshi, B. et al. Corrosion protective poly(aniline-co-o-anisidine) coatings on mild steel. J Coat Technol Res 12, 757–766 (2015). https://doi.org/10.1007/s11998-015-9669-0

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11998-015-9669-0

Keywords

Navigation