Abstract
Syntheses of corrosion protective poly(aniline-co-o-anisidine) (PAOA) coatings were carried out on mild steel by the electrochemical copolymerization of aniline with o-anisidine under cyclic voltammetry conditions. An aqueous salicylate solution was used as the supporting electrolyte for the synthesis of PAOA coatings on mild steel. These coatings were characterized with cyclic voltammetry, ultraviolet–visible absorption spectroscopy, Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance spectroscopy (NMR), and scanning electron microscopy. The FTIR and 1H-NMR spectroscopy studies reveal that during copolymerization of aniline and o-anisidine, there are more o-anisidine units than aniline units in PAOA copolymer. The corrosion protection offered by PAOA coatings to mild steel was investigated in aqueous 3% NaCl solutions using the potentiodynamic polarization technique. The results of the potentiodynamic polarization measurements showed that the PAOA coatings provided more effective corrosion protection to mild steel than the respective homopolymers. The corrosion rate was observed to be dependent on the feed ratio of o-anisidine used for synthesis of the copolymer coatings.
Similar content being viewed by others
References
Skotheim, TA (ed.) Handbook of Conducting Polymers, Vol. I–II. Marcel Dekker Inc., New York (1986)
Nalwa, HS, Handbook of Organic Conductive Molecules and Polymers, Vol. 1–4. Wiley, New York (1997)
Aldissi, M, Intrinsically Conducting Polymers: An Emerging Technology. Kluwer Academic Publishers, Dordrecht (1993)
Mohammad, F (ed.) Specialty Polymers: Materials and Applications, Chapter 5, pp. 147–206. I. K. International Publishing House Pvt. Ltd., New Delhi (2007)
Cohen, SM, “Review: Replacements for Chromium Pretreatments on Aluminum.” Corrosion, 51 71–78 (1995)
Twite, RL, Bierwagen, GP, “Review of Alternatives to Chromate for Corrosion Protection of Aluminum Aerospace Alloys.” Prog. Org. Coat., 33 91–100 (1998)
Ohtsuka, T, “Review Article Corrosion Protection of Steels by Conducting Polymer Coating.” Int. J. Corr., (2012). doi:10.1155/2012/915090
Tanveer, N, Mobin, M, “Corrosion Protection of Carbon Steel by Poly (aniline-co-o-toluidine) and Poly (pyrrole-co-o-toluidine) Copolymer Coatings.” J. Miner. Mater. Charact. Eng., 10 (8) 735–753 (2011)
Hur, E, Bereket, G, Sahin, Y, “Electrochemical Synthesis and Anti-corrosive Properties of Polyaniline, Poly(2-anisidine), and Poly(aniline-co-2-anisidine) Films on Stainless Steel.” Prog. Org. Coat., 54 63–72 (2005)
Hur, E, Bereket, G, Sahin, Y, “Anti-corrosive Properties of Polyaniline, Poly(2-toluidine), and Poly(aniline-co-2-toluidine) Coatings on Stainless Steel.” Curr. Appl. Phys., 7 597–720 (2007)
Pawar, P, Gaikwad, AB, Patil, PP, “Electrochemical Synthesis of Corrosion Protective Polyaniline Coatingson Mild Steel from Aqueous Salicylate Medium.” Sci. Technol. Adv. Mater., 7 732–744 (2006)
Pawar, P, Gaikwad, AB, Patil, PP, “Corrosion Protection Aspects of Electrochemically Synthesized Poly(o-anisidine-co-o-toluidine) Coatings on Copper.” Electrochim. Acta, 52 5958–5967 (2007)
Electrochemistry and Corrosion—Overview and Techniques. Application Note CORR-4. EG and G Princeton Applied Research: Princeton, NJ (1989)
Electrochemical Corrosion Software-CorrWare and CorrView. Scribner Associates Inc., Southern Pines, NC.
Wankhede, MG, Gaikawad, AB, Patil, PP, “Electrochemical Polymerization of o-Anisidine on Low Carbon Steel from Aqueous Salicylate Solution: Corrosion Protection Study.” Surf. Coat. Technol., 201 2240–2247 (2006)
Huerta-Vilca, D, Siefert, B, Moraes, SR, Pantoja, MF, Motheo, AJ, “PAni as Prospective Replacement of Chromium Conversion Coating in the Protection of Steels and Aluminum Alloys.” Mol. Cryst. Liq. Cryst., 415 229–238 (2004)
Tang, J, Jing, X, Wang, B, Wang, F, “Infrared-Spectra of Soluble Polyaniline.” Synth. Met., 24 231–238 (1988)
Ohsaka, T, Ohnuki, Y, Oyama, N, Katagiri, G, Kamisako, K, “IR Absorption Spectroscopic Identification of Electroactive and Electroinactive Polyaniline Films Prepared by the Electrochemical Polymerization of Aniline.” J. Electroanal. Chem., 161 399–405 (1984)
Zheng, WY, Levon, K, Taka, T, Laakso, J, Osterholm, JE, “Doping-Induced Layered Structure in N-Alkylated Polyanilines.” Polym. J., 28 412–418 (1996)
Neoh, KG, Kang, ET, Tan, KL, “Structural Study of Polyaniline Films in Reprotonation/Deprotonation Cycles.” J. Phys. Chem., 95 10151–10156 (1991)
Mav, I, Zigon, M, “Synthesis and NMR Characterization of a Novel Polyaniline Derivative.” Polym. Bull., 45 61–68 (2000)
Wei, Y, Hariharan, R, Patel, SA, “Corrosion Protection of Carbon Steel by Poly (aniline-co-o-toluidine) and Poly (pyrrole-co-o-toluidine) Copolymer Coatings.” Macromolecules, 23 758–764 (1990)
Li, X-G, Huang, M-R, Hua, Y-M, Zhu, M-F, Qunchen, J, “Facile Synthesis of Oxidative Copolymers from Aminoquinoline and Anisidine.” Polymer, 45 4693–4704 (2004)
Patil, S, Ph.D. Thesis, North Maharashtra University, Jalgaon, India, 2000
Creus, J, Mazille, H, Idrissi, H, “Porosity Evaluation of Protective Coatings Onto Steel, Through Electrochemical Techniques.” Surf. Coat. Technol., 130 224–232 (2000)
Chaudhari, S, Mandale, AB, Patil, KR, Sainkar, SR, Patil, PP, “Formation of Poly(o-anisidine) Coatings on Copper from Aqueous Salicylate Solution.” Surf. Coat. Technol., 200 5557–5565 (2006)
Acknowledgments
Authors would like to acknowledge UGC for the financial support via minor research project. The first author would also like to acknowledge Prof. P. P. Patil from North Maharashtra University specially for providing the lab for synthesis and testing the corrosion performance of samples as well as for the co-operative environment during this work.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Raotole, P.M., Koinkar, P., Joshi, B. et al. Corrosion protective poly(aniline-co-o-anisidine) coatings on mild steel. J Coat Technol Res 12, 757–766 (2015). https://doi.org/10.1007/s11998-015-9669-0
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11998-015-9669-0