Full-density, net-shape powder consolidation using dynamic magnetic pulse pressures

Abstract

The full-density consolidation of powders into net-shape parts yields high green strength, low shrinkage, short sinter times, superior mechanical properties, and low manufacturing costs. The conventional lowcost, single-press, single-sinter process typically densifies powders at less than 65 percent green density. This article describes the Magnepress™ process, a powder-processing technique wherein pulsed magnetic pressures consolidate powders into full-density parts without admixed lubricants or binders. The Magnepress technique is especially suitable for producing net-shape products with radial symmetry (e.g., rods, cylindrical parts with internal features, tubular shapes, and high aspect-ratio specimens).