Skip to main content
Log in

Reaction Mechanism of LiNi1/3Co1/3Mn1/3O2-NaHSO4·H2O System During Roasting and Recovery of Li, Ni, Co and Mn

  • Technical Article
  • Published:
JOM Aims and scope Submit manuscript

Abstract

Recovery of metals from spent lithium-ion batteries is an excellent way to protect metal resources and mitigate potential risks to ecosystems. In this article, the reaction mechanism of the LiNi1/3Co1/3Mn1/3O2-NaHSO4·H2O system during roasting and recovery of valuable metals was studied. The mixture composed of LiNi1/3Co1/3Mn1/3O2 and NaHSO4·H2O in a mass ratio of 1:0.14–1.86 shows obvious chemical changes during roasting at 873.15 K for 0.5 h. The occurrence of the various forms of Li, Ni, Co, and Mn in the roasting products is restricted by the composition of the mixture. When there is more NaHSO4·H2O in the roasted products of the LiNi1/3Co1/3Mn1/3O2-NaHSO4·H2O system, Li exists in the stable form of LiNaSO4, while Ni, Co, and Mn exist in stable forms composite oxides or sulfates. The roasted products are in the form of agglomerates. Thermodynamic analysis shows that in the temperature range of 385.15–1273.15 K, the chemical reaction between LiNi1/3Co1/3Mn1/3O2 and NaHSO4·H2O can proceed spontaneously. At a mass ratio of 1:1.86 LiNi1/3Co1/3Mn1/3O2 to NaHSO4·H2O, after roasting, then water leaching at 333.15 K for 0.5 h at a liquid/solid ratio of 25:1 mL/g, the extraction rates were 99.86%, 7.75%, 22.83%, and 46.94% for Li, Ni, Co, and Mn, respectively.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. S. Virolainen, M.F. Fini, A. Laitinen, and T. Sainio, Sep. Purif. Technol. https://doi.org/10.1016/j.seppur.2017.02.010 (2017).

    Article  Google Scholar 

  2. Y.X. Yang, X.H. Zheng, H.B. Cao, C.L. Zhao, X. Lin, P.G. Ning, Y. Zhang, E. Jin, Z. Sun, and A.C.S. Sustain, Chem. Eng. https://doi.org/10.1021/acssuschemeng.7b01914 (2017).

    Article  Google Scholar 

  3. Y.F. Huang, G.H. Han, J.T. Liu, W.C. Chai, and W.J. Wang, J. Power Sources. https://doi.org/10.1016/j.jpowsour.2016.06.072 (2016).

    Article  Google Scholar 

  4. P.C. Liu, L. Xiao, Y.W. Tang, Y.R. Zhu, H. Chen, and Y.F. Chen, Vacuum. https://doi.org/10.1016/j.vacuum.2018.08.002 (2018).

    Article  Google Scholar 

  5. R.J. Zheng, W.H. Wang, Y.K. Dai, Q.X. Ma, Y.L. Liu, D.Y. Mu, R.H. Li, J. Rena, and C.S. Dai, Green Energy Environ. https://doi.org/10.1016/j.gee.2016.11.010 (2017).

    Article  Google Scholar 

  6. W.G. Lv, Z.H. Wang, H.B. Cao, X.H. Zheng, W. Jin, Y. Zhang, and A. Sun, Waste Manag. https://doi.org/10.1016/j.wasman.2018.08.027 (2018).

    Article  Google Scholar 

  7. X.Q. Meng, J. Hao, H.B. Cao, X. Lin, P.G. Ning, X.H. Zheng, J.J. Chang, X.H. Zhang, B. Wang, and Z. Sun, Waste Manag. https://doi.org/10.1016/j.wasman.2018.11.034 (2019).

    Article  Google Scholar 

  8. Y. Shi, G. Chen, F. Liu, X.J. Yue, and Z. Chen, ACS Energy Lett. https://doi.org/10.1021/acsenergylett.8b00833 (2018).

    Article  Google Scholar 

  9. P. Francesca, M. Emanuela, A. Pietro, M.M. Thomas, and T. Luigi, Waste Manag. https://doi.org/10.1016/j.wasman.2015.11.003 (2016).

    Article  Google Scholar 

  10. P. Meshram, B.D. Pandey, and T.R. Mankhand, Chem. Eng. J. https://doi.org/10.1016/j.cej.2015.06.071 (2015).

    Article  Google Scholar 

  11. E.G. Pinna, M.C. Ruiz, M.W. Ojeda, and M.H. Rodriguez, Hydrometallurgy. https://doi.org/10.1016/j.hydromet.2016.10.024 (2017).

    Article  Google Scholar 

  12. X.P. Chen, Y.B. Chen, T. Zhou, D.P. Liu, H. Hu, and S.Y. Fan, Waste Manag. https://doi.org/10.1016/j.wasman.2014.12.023 (2015).

    Article  Google Scholar 

  13. J.B. Wang, M.J. Chen, H.Y. Chen, T. Luo, and Z.H. Xu, Procedia Environ. Sci. https://doi.org/10.1016/j.proenv.2012.10.061 (2012).

    Article  Google Scholar 

  14. J. Lin, L. Li, E.S. Fan, C.W. Liu, X.D. Zhang, H.B. Cao, Z. Sun, and R.J. Chen, ACS Appl. Mater. Int. https://doi.org/10.1021/acsami.0c00420 (2020).

    Article  Google Scholar 

  15. L.P. He, S.Y. Sun, X.F. Song, and J.G. Yu, Waste Manag. https://doi.org/10.1016/j.wasman.2017.02.011 (2017).

    Article  Google Scholar 

  16. P. Xu, X.H. Zhang, E. Ma, R. Fu, C.W. Liu, F.P. Yao, Z. Sun and J.W. Wang, Acta Chim. Sin. (2021). http://sioc-journal.cn.

  17. F. Pagnanelli, E. Moscardini, G. Granata, S. Cerbelli, L. Agosta, A. Fieramosca, and L. Toro, J. Ind. Eng. Chem. https://doi.org/10.1016/j.jiec.2013.11.066 (2014).

    Article  Google Scholar 

  18. H.Y. Zou, E. Gratz, D. Apelian, and Y. Wang, Green Chem. https://doi.org/10.1039/C3GC40182K (2013).

    Article  Google Scholar 

  19. S.P. Barik, G. Prabaharan, and L. Kumar, J. Clean. Prod. https://doi.org/10.1016/j.jclepro.2017.01.095 (2017).

    Article  Google Scholar 

  20. Y. Guo, F. Li, H.C. Zhu, G.M. Li, J.W. Huang, and W.Z. He, Waste Manag. https://doi.org/10.1016/j.wasman.2015.11.036 (2016).

    Article  Google Scholar 

  21. C.K. Lee, and K.I. Rhee, Hydrometallurgy. https://doi.org/10.1016/S0304-386X(02)00167-6 (2003).

    Article  Google Scholar 

  22. L.Q. Zhuang, C.H. Sun, T. Zhou, H. Li, and A.Q. Dai, Waste Manag. https://doi.org/10.1016/j.wasman.2018.12.034 (2019).

    Article  Google Scholar 

  23. X.P. Chen, H.R. Ma, C.H. Luo, and T. Zhou, J. Hazard. Mater. https://doi.org/10.1016/j.jhazmat.2016.12.021 (2017).

    Article  Google Scholar 

  24. S. Chen, T. He, Y. Lu, Y.F. Su, J. Tian, N. Li, G. Chen, L.Y. Bao, and F. Wu, J. Energy Storage. https://doi.org/10.1016/j.est.2016.10.008 (2016).

    Article  Google Scholar 

  25. Y.P. Fu, Y.Q. He, L.L. Qu, Y. Feng, J.L. Li, J.S. Liu, G.W. Zhang, and W.N. Xie, Waste Manag. https://doi.org/10.1016/j.wasman.2019.03.044 (2019).

    Article  Google Scholar 

  26. L. Li, Y.F. Bian, X.X. Zhang, Q. Xue, E.S. Fan, F. Wu, and R.J. Chen, J. Power Sources. https://doi.org/10.1016/j.jpowsour.2017.12.006 (2018).

    Article  Google Scholar 

  27. X.P. Chen, D.Z. Kang, L. Cao, J.Z. Li, T. Zhou, and H. Ma, Sep. Purif. Technol. https://doi.org/10.1016/j.seppur.2018.08.072 (2019).

    Article  Google Scholar 

  28. X.H. Zhang, Y.B. Xie, H.B. Cao, F. Nawaz, and Y. Zhang, Waste Manag. https://doi.org/10.1016/j.wasman.2014.05.023 (2014).

    Article  Google Scholar 

  29. G.P. Nayaka, K.V. Pai, G. Santhosh, and J. Manjanna, J. Environ. Chem. Eng. https://doi.org/10.1016/j.jece.2016.04.016 (2016).

    Article  Google Scholar 

  30. N.B. Horeh, and S.M. Mousavi, Waste Manag. https://doi.org/10.1016/j.wasman.2016.10.034 (2017).

    Article  Google Scholar 

  31. L. Li, W.J. Qu, X.X. Zhang, J. Lu, R.J. Chen, F. Wu, and K. Amine, J. Power Sources. https://doi.org/10.1016/j.jpowsour.2015.02.073 (2015).

    Article  Google Scholar 

  32. S.X. Yan, C.H. Sun, T. Zhou, R.C. Gao, and H.S. Xie, Sep. Purif. Technol. https://doi.org/10.1016/j.seppur.2020.117930 (2021).

  33. W.F. Gao, J.L. Song, H.B. Cao, X. Lin, X.H. Zhang, X.H. Zheng, Y. Zhang, and Z. Sun, J. Clean. Prod. https://doi.org/10.1016/j.jclepro.2018.01.040 (2018).

    Article  Google Scholar 

  34. J.T. Hu, J.L. Zhang, H.X. Li, Y.Q. Chen, and C.Y. Wang, J. Power Sources. https://doi.org/10.1016/j.jpowsour.2017.03.093 (2017).

    Article  Google Scholar 

  35. L. Ohzuku, and Y. Makimura, Chem. Lett. https://doi.org/10.1246/cl.2001.642 (2001).

    Article  Google Scholar 

  36. X.D. Zhang, D.H. Wang, H.J. Chen, L.X. Yang, Y.S. Yu, and L. Xu, Solid State Ionics. https://doi.org/10.1016/j.ssi.2019.05.018 (2019).

    Article  Google Scholar 

  37. D.H. Wang, Y.J. Wang, H.J. Chen, B. Peng, H. Wen, and L.L. Jiang, Rare Metal Mat. Eng. 45, 1500–1504 (2016).

    Article  Google Scholar 

  38. D.H. Wang, H. Wen, H.J. Chen, Y.J. Yang, and H.Y. Liang, Chem. Chem. https://doi.org/10.1007/s40242-016-5490-2 (2016).

    Article  Google Scholar 

  39. Y.C. Zhang, W.Q. Wang, Q. Fang, and S.M. Xu, Waste Manag. https://doi.org/10.1016/j.wasman.2019.11.045 (2020).

    Article  Google Scholar 

  40. R.B. Shalvoy, and P.J. Reucroft, J. Vac. Sci. Technol. https://doi.org/10.1016/0021-9517(79)90126-X (1979).

    Article  Google Scholar 

  41. Y. Sun, X.M. Du, J.J. Zhang, N.B. Huang, Y. Liu, and X.N. Sun, J. Power Sources. https://doi.org/10.1016/j.jpowsour.2020.228609 (2020).

    Article  Google Scholar 

  42. X. Ren, Y.Y. Du, M.Y. Song, Y.H. Zhou, Y.J. Chen, F.W. Ma, and J.F. Wan, Chem. Eng. J. https://doi.org/10.1016/j.cej.2019.122063 (2019).

    Article  Google Scholar 

  43. M. Shanmugavadivel, V.V. Dhayabaran, and M. Subramanian, J. Phys. Chem. Solids. https://doi.org/10.1016/j.jpcs.2019.04.029 (2019).

    Article  Google Scholar 

Download references

Acknowledgements

This study was financially supported by the National Natural Science Foundation of China (No. 51864032) and the Joint fund between Shenyang National Laboratory for Materials Science and State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals (No. 18LHZD002).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Dahui Wang.

Ethics declarations

Conflict of interest

On behalf of all authors, the corresponding author states that there is no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

Below is the link to the electronic supplementary material.

Supplementary file1 (PDF 115 kb)

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chen, H., Liu, Z., Zhou, X. et al. Reaction Mechanism of LiNi1/3Co1/3Mn1/3O2-NaHSO4·H2O System During Roasting and Recovery of Li, Ni, Co and Mn. JOM 75, 4397–4406 (2023). https://doi.org/10.1007/s11837-023-06065-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11837-023-06065-1

Navigation