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Preparation, Characterisation, and Properties of Anti-erosion Grouting Materials from Industrial Solid Waste

  • Composite Materials for Sustainable and Eco-Friendly Material Development and Application
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Abstract

To address the environmental problems caused by the storage of solid waste, such as red mud (RM), silica fume (SF), carbide slag (CS), and flue gas desulphurisation gypsum (FDG), and the poor corrosion resistance of Portland cement (PC), anti-erosion grouting materials (AGM) are synthesised from RM, SF, CS, and FDG. The synthesis, structural characterisation, and properties of AGM are reported and compared with those of typical PC. The results show that the AGM matrix is composed mainly of hydration phases: 68.3 wt.% β-dicalcium silicate (β-C2S), 21 wt.% tetracalcium ferroaluminate (C4AF), and 8.4 wt.% tricalcium aluminate (C3A). AGM prepared with 8 wt.% FDG exhibits the best compressive strength and rheological characteristics. Hydration of the AGM leads to the formation of ettringite, calcium alumino-ferrite hydrate (C3(A, F)H6), and aluminium gel, resulting in a compressive strength of 29.2 MPa at 210 days. The anti-erosion coefficients K of AGM after exposure to different erosion solutions for 28 days are > 0.99, indicating better corrosion resistance than PC. This anti-erosion property is due to a mineral composition characterised by low tricalcium silicate(C3S) content and high C4AF content. This study provides a feasible and promising method for the preparation of for coastal engineering materials.

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Acknowledgements

This work was supported by the Major Scientific and Technological Innovation Projects in Shandong Province (grant nos. 2020CXGC011405 and 2021CXGC010301) and the Key Projects of Natural Science Foundation of Shandong Province (no. 2020KE006).

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Authors and Affiliations

  1. Geotechnical and Structural Engineering Research Center, Shandong University, Jinan, 250061, China

    Yifan Gao, Xiaolin Liu, Zhaofeng Li & Jian Zhang

  2. School of Qilu Transportation, Shandong University, Jinan, 250003, China

    Zhaofeng Li

  3. Innovation Research Institute, Shandong Hi-Speed Group Co., Ltd, Jinan, 250098, China

    Gongfeng Xin & Minghao Mu

  4. Shandong Solid Waste Recycling Technology Innovation Center, Shandong Hi-Speed Group Co., Ltd, Jinan, 250098, China

    Yifan Gao, Xiaolin Liu, Zhaofeng Li, Gongfeng Xin, Minghao Mu & Jian Zhang

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  1. Yifan Gao
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Gao, Y., Liu, X., Li, Z. et al. Preparation, Characterisation, and Properties of Anti-erosion Grouting Materials from Industrial Solid Waste. JOM 75, 5252–5263 (2023). https://doi.org/10.1007/s11837-023-05893-5

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  • DOI: https://doi.org/10.1007/s11837-023-05893-5

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