Experimental Investigation on Carbon Diffusion at the Solid–Liquid Interface During Scrap Melting in the Steelmaking Process

Abstract

Carbon diffusion at the solid–liquid interface is of fundamental importance in scrap melting. Herein, the scrap microstructure at the melt interface and the carbon and silicon distributions are described using optical microscopy and electron microprobe analysis (EPMA). The microstructural path from the surface to the interior of the scrap was primary carbide → acicular martensite → dislocation martensite (original structure). The corresponding carbon concentration gradient was > 4 wt.% → 1–1.5 wt.% → 0.2 wt.%. This was consistent with the observed microstructural changes. Furthermore, the depth of the carbon diffusion layer was 200 μm and 220 μm at 1300°C and 1350°C, respectively. The silicon-enriched layer may be a retarding factor for carbon dissolution. The area of the austenite phase region in the Fe-Fe₃C phase diagram was reduced owing to the presence of silicon. Therefore, acicular martensite formed after water quenching decreased, which reduced the thickness of the carburized layer.