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Self-Bonding Effect Development for Plasma Spraying of Stainless Steel Coating Through Using Mo-Clad Stainless Steel Powders

  • Surface Engineering: Applications for Advanced Manufacturing
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Abstract

The limited inter-lamellar bonding in the conventional thermal-sprayed 304SS coating usually leads to much lower corrosion and wear resistance than their bulk counterparts. In this study, Mo-clad stainless steel 304SS-17Mo powders prepared by mechanical alloying were used for plasma spraying to generate ultra-high-tempertature droplets to deposit the coatings with enhanced inter-lamellar bonding. The temperature at the interface between the molten splats and the stainless steel was calculated by numerical simulation, and the surface temperature of in-flight particles was measured by a commercial thermal spray particle diagnostic system. The microstructures of the coatings after etching were characterized to reveal inter-lamellar bonding. The adhesive and cohesive strengthes of the coatings were estimated by tensile and scratch tests. The measurement of the in-flight particle temperature reveals the possibility of creating a self-bonding effect, which is confirmed by microstructure examination, high adhesion over 66 MPa, and cohesion of 221 MPa.

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Acknowledgements

The present project is financially supported by National Natural Science Foundation of China (Grant Nos. U1837201; 52031010) and Jiangxi Key R&D Program of General Project (Grant No. 20202BBE53010).

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Authors and Affiliations

  1. State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an, 710049, Shaanxi Province, People’s Republic of China

    Xian-Jin Liao, Li Zhang, Xin-Yuan Dong, Xu Chen, Xiao-Tao Luo & Chang-Jiu Li

  2. Jiangxi Key Laboratory of Advanced Copper and Tungsten Materials, Jiangxi Academy of Sciences, Nanchang, 330029, Jiangxi Province, People’s Republic of China

    Xian-Jin Liao

Authors
  1. Xian-Jin Liao
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  2. Li Zhang
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  3. Xin-Yuan Dong
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  5. Xiao-Tao Luo
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  6. Chang-Jiu Li
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Correspondence to Chang-Jiu Li.

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Liao, XJ., Zhang, L., Dong, XY. et al. Self-Bonding Effect Development for Plasma Spraying of Stainless Steel Coating Through Using Mo-Clad Stainless Steel Powders. JOM 72, 4613–4623 (2020). https://doi.org/10.1007/s11837-020-04395-y

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  • DOI: https://doi.org/10.1007/s11837-020-04395-y

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