Skip to main content
SpringerLink
Log in

Comparison of Friction Surfacing Process and Coating Characteristics of Ti-6Al-4V and Ti Grade 1

  • Advances in Surface Engineering
  • Published:
JOM Aims and scope Submit manuscript

Abstract

Friction surfacing is a coating process for extending the service life of components by repairing surface damaged, reducing wear, and improving anticorrosion properties. Ti-6Al-4V and titanium grade 1 have been deposited onto Ti-6Al-4V substrate to investigate the differences in material and processing behavior and analyze the coatings’ geometry and hardness. The deposition speed and consumption rate were kept constant at 16 mm/s and 1.8 mm/s, respectively, while the rotational speed was varied to 2000 rpm, 3000 rpm, or 4000 rpm. The force increased with the rotational speed, being about 10 times higher for Ti-6Al-4V compared with titanium grade 1. The peak temperatures were higher for titanium grade 1, and the β-transus temperature was exceeded in all experiments. The hardness of the coatings was about 16% higher compared with that of the Ti-6Al-4V substrate, due to formation of martensitic structure. The hardness did not vary significantly across the width of the coatings.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

References

  1. E. Nicholas, Weld. World 47, 2 (2003).

    Article  Google Scholar 

  2. J. Gandra, H. Krohn, R. Miranda, P. Vilaça, L. Quintino, and J. dos Santos, J. Mater. Process. Technol. 214, 1062 (2014).

    Article  Google Scholar 

  3. N. Vale, V. Fitseva, S. Hanke, S. Urtiga Filho, and J. dos Santos, Mater. Res. (Sao Carlos, Braz.) (2018). https://doi.org/10.1590/1980-5373-mr-2016-1011.

    Article  Google Scholar 

  4. H. Khalid Rafi, G. Janaki Ram, G. Phanikumar, and K. Prasad Rao, Mater. Des. 32, 82 (2011).

    Article  Google Scholar 

  5. V. Fitseva, S. Hanke, J. dos Santos, P. Stemmer, and B. Gleising, Mater. Des. 110, 112 (2016).

    Article  Google Scholar 

  6. V. Fitseva, H. Krohn, S. Hanke, and J. dos Santos, Surf. Coat. Technol. 278, 56 (2015).

    Article  Google Scholar 

  7. V. Vitanov, I. Voutchkov, and G. Bedford, J. Mater. Process. Technol. 107, 236 (2000).

    Article  Google Scholar 

  8. V. Vitanov, I. Voutchkov, and G. Bedford, Surf. Coat. Technol. 140, 256 (2001).

    Article  Google Scholar 

  9. H. Khalid Rafi, G. Janaki Ram, G. Phanikumar, and K. Prasad Rao, Surf. Coat. Technol. 205, 232 (2010).

    Article  Google Scholar 

  10. J. Gandra, D. Pereira, R. Miranda, and P. Vilaça, Proc. CIRP (2013). https://doi.org/10.1016/j.procir.2013.05.058.

    Article  Google Scholar 

  11. S. Ravisekhar, V. Chittaranjan Das, and D. Govardhan, Mater. Today Proc. 4, 3796 (2017).

    Article  Google Scholar 

  12. H. Khalid Rafi, G. Janaki Ram, G. Phanikumar, and K. Prasad Rao, in Proceedings of the World Congress on Engineering (2010).

  13. J. Gandra, R. Miranda, and P. Vilaca, J. Mater. Process. Technol. 212, 1676 (2012).

    Article  Google Scholar 

  14. I. Sena, R. Coelho, S. Hanke, and J. dos Santos, in 8th Brazilian Congress of Manufacturing Engineering (2015).

  15. D. Guo, C.T. Kwok, and S.L.I. Chan, Surf. Coat. Technol. 350, 936 (2018).

    Article  Google Scholar 

  16. R. George Sahaya Nixon, B.S. Mohanty, and R. Sathish, Def. Technol. 14, 306 (2018).

    Article  Google Scholar 

  17. C. Leyens and M. Peters, Titanium and Titanium Alloys. Fundamentals and Applications. (New York: iley, 2003).

    Book  Google Scholar 

  18. C. Veiga, J. Davim, and A. Loureiro, Rev. Adv. Mater. Sci. 32, 133 (2012).

    Google Scholar 

  19. J. Porntadawit, V. Uthaisangsuk, and P. Choungthong, Mater. Sci. Eng. A 599, 212 (2014).

    Article  Google Scholar 

  20. S. Hanke, P. Staron, T. Fischer, V. Fitseva, and J.F. dos Santos, Surf. Coat. Technol. 335, 355 (2018).

    Article  Google Scholar 

  21. C. Belei, V. Fitseva, J.F. dos Santos, N.G. Alcantara, and S. Hanke, Surf. Coat. Technol. 329, 163 (2017).

    Article  Google Scholar 

  22. M. Chandrasekaran, A.W. Batchelor, and S. Jana, J. Mater. Process. Technol. 72, 446 (1997).

    Article  Google Scholar 

  23. K. Prasad Rao, A. Sankar, H. Khalid Rafi, G.D. Janaki Ram, and G. Madhusudhan Reddy, Int. J. Adv. Manuf. Technol. 65, 755 (2013).

    Article  Google Scholar 

  24. J. Gandra, D. Pereira, R.M. Miranda, R.J.C. Silva, and P. Vilaça, Surf. Coat. Technol. 223, 32 (2013).

    Article  Google Scholar 

  25. V.I. Vitanov, N. Javaid, and D.J. Stephenson, Surf. Coat. Technol. 204, 3501 (2010).

    Article  Google Scholar 

  26. V.I. Vitanov and N. Javaid, Surf. Coat. Technol. 204, 2624 (2010).

    Article  Google Scholar 

  27. J. Matthew and J. Donachie, Titanium A Technical Guide (Ohio: ASM International, 2000).

    Google Scholar 

  28. Q. Chao, H. Beladi, I. Sabirov, and P.D. Hodgson, Mater. Sci. Forum 773–774, 281 (2014).

    Google Scholar 

  29. S. Nemat-Nasser, W. Guo, and J. Cheng, Acta Metall. 47, 3705 (1999).

    Google Scholar 

  30. J. Luo, M. Li, W. Yu, and H. Li, Mater. Des. 31, 741 (2010).

    Article  Google Scholar 

  31. S. Hanke and J. dos Santos, J. Mater. Process. Technol. 247, 257 (2017).

    Article  Google Scholar 

  32. V. Vitanov and I. Voutchkov, J. Mater. Process. Technol. 159, 27–32 (2005).

    Article  Google Scholar 

  33. N. Vale, S. Urtiga Filho, V. Fitseva, S. Hanke, and J. dos Santos, IX Congresso Nacional de Engenharia Mecânica, Fortaleza (2016).

Download references

Acknowledgements

The authors would like to acknowledge the Universidade Federal de Pernambuco (UFPE) laboratory (COMPOLAB), Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPQ), Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES), and the joining technology group of the German Institute Helmholtz Zentrum Geesthacht (HZG) for financial support and providing all the conditions required to carry out this work.

Author information

Authors and Affiliations

  1. Programa de Pós-Graduação em Engenharia Mecânica, Universidade Federal de Pernambuco, Recife, PE, Brazil

    Natalia Vale & Severino L. Urtiga Filho

  2. Solid-State Joining Processes, Institute of Materials Research, Helmholtz-Zentrum Geesthacht GmbH, Geesthacht, Germany

    Viktoria Fitseva, Jorge F. dos Santos & Stefanie Hanke

Authors
  1. Natalia Vale
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Viktoria Fitseva
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Severino L. Urtiga Filho
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Jorge F. dos Santos
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Stefanie Hanke
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Natalia Vale.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Vale, N., Fitseva, V., Urtiga Filho, S.L. et al. Comparison of Friction Surfacing Process and Coating Characteristics of Ti-6Al-4V and Ti Grade 1. JOM 71, 4339–4348 (2019). https://doi.org/10.1007/s11837-019-03677-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11837-019-03677-4

Search

Navigation