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Blocky Alpha Transformation in Zircaloy-4 Weldments

  • Precipitation Mechanisms in Non-ferrous Alloys
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Abstract

Blocky alpha can be systematically generated during heat treatment of certain as-welded Zircaloy-4 microstructures. The volume fraction depends upon the exposure time and temperature of the postweld heat treatment. It is necessary to understand the transformation kinetics of the fast-cooled as-welded structure to determine the microstructures present after extended periods of high-temperature operation. An experimental test campaign was devised to observe the evolution of blocky alpha and to understand its transformation kinetics. A number of postweld heat treatments were performed at between 610°C and 760°C to form microstructures with various volume fractions of blocky alpha. Following microstructural analysis, the data were subsequently used to construct a time–temperature transformation (TTT) diagram, capable of predicting blocky alpha formation. The TTT diagram shows that blocky alpha is not expected to form below 600°C in any realistic timeframe and is therefore not an issue at typical civil pressurized water reactor operational conditions.

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Acknowledgments

The authors would like to acknowledge the National Physical Laboratory, specifically Eric Bennett and Sam Gnaniah for performing experimental testing. They would also like to thank Martin Axon at Rolls-Royce plc for carrying out the welding trials and other work supporting the project.

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Correspondence to Helen Taylor.

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Taylor, H., Baker, S. Blocky Alpha Transformation in Zircaloy-4 Weldments. JOM 71, 2742–2748 (2019). https://doi.org/10.1007/s11837-019-03604-7

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  • DOI: https://doi.org/10.1007/s11837-019-03604-7

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