Abstract
Powder bed fusion (PBF) of titanium alloys is an interesting manufacturing route for many applications requiring light weight and strength combined with geometric complexity. Managing PBF challenges, including porosity, surface finish, distortions and residual stresses of as-built material, is mandatory to bring the advantages of this process to production main stream. This paper builds on previous work addressing process parameter optimization to focus on manufacturability analysis of complex shapes. Simulation of the build process predicts layer for layer distortion as well as the final component shape. Validation is pursued to ensure accuracy before proceeding with analysis of different build strategies for a complex component.
Similar content being viewed by others
References
W. Frazier, in Proceedings 21st Annual International Solid Freeform Fabrication Symposium (University of Texas, Austin, Texas, 2010), p. 717.
W. Frazier, JMEP 6(23), 1917 (2014).
M. Seifi, A. Salem, J. Beuth, O. Harrysson, and J. Lewandowski, JOM 68, 747 (2016).
J. Zielinski, H.-W. Mindt, J. Düchting, J.H. Schleifenbaum, and M. Megahed, JOM 69, 2711 (2017).
M. Megahed, H.-W. Mindt, N. N’Dri, H.-Z. Duan, and O. Desmaison, IMMI 5, 4 (2016).
D. Bru, J. Devaux, J.-M. Bergheau, and D. Pont, Mathematical Modelling of Weld Phenomena, ed. H. Cerjak (London: The Institute of Materials, 1996),
F. Feulvarch, V. Robin, and J.-M. Bergheau, STWJ 16, 221 (2011).
F. Niebling, A. Otto, and M. Geiger, (eds.), in Proceedings 12th Annual International Solid Freeform Fabrication Symposium (University of Texas, Austin, Texas, 2002).
N.E. Hodge, R.M. Ferencz, and J.M. Solberg, Comput. Mech. 54, 33 (2014).
B. Souloumiac, F. Boitout, and J.-M. Bergheau, Mathematical Modelling of Weld Phenomena, ed. H. Ceriak (London: Maney Publishing, 2002).
P. Michaleris, STWJ 16, 363 (2011).
L. Papadakis, G. Branner, A. Schober, K.H. Richter, and T. Uihlein, in Proceedings World Congress on Engineering (WCE, London, UK, 2012).
E.R. Denlinger, J.C. Heigel, and P. Michaleris, JME 1, 1 (2014).
N. Keller and V. Ploshikhin, in 1st International Symposium on Material Science and Technology of Additive Manufacturing (University of Bremen, Bremen, 2014).
N. Keller and V. Ploshikhin, in Proceedings 25th Annual International Solid Freeform Fabrication Symposium (University of Texas, Austin, Texas, 2014).
L. Papadakis, A. Loizou, J. Risse, and J. Schrage, Procedia CIRP 18, 90 (2014).
J.C. Heigel, P. Michaleris, and E.W. Reutzel, Addit. Manuf. 5, 9 (2015).
O. Desmaison, P.-A. Pires, G. Levesque, A. Peralta, S. Sundarraj, A. Makinde, V. Jagdale, and M. Megahed, in 4th World Congress on Integrated Computational Materials Engineering (ICME, Ypsilanti, 2017).
H.-W. Mindt, M. Megahed, N.P. Lavery, M.A. Holmes, and S.R. Brown, Metall. Mater. Trans. A 47, 8 (2016).
K.C. Mills, Recommended Values of Thermophysical Properties for Selected Commercial Alloys (London: Woodhead Publishing Limited, 2002).
Acknowledgements
The authors acknowledge the financial support of BPI, France. The study was carried under the SOFIA collaborative project.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Pires, PA., Desmaison, O. & Megahed, M. ICME Manufacturability Assessment in Powder Bed Fusion Additive Manufacturing. JOM 70, 1677–1685 (2018). https://doi.org/10.1007/s11837-018-3024-8
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11837-018-3024-8