Abstract
Injection casting has historically been used to fabricate metallic nuclear fuel on a large scale. Casting of intermetallic fuel forms, such as U3Si2, may be an alternative pathway for fabrication of fuel pins to powder metallurgy. To investigate casting on a small scale, arc melt gravity drop casting was employed to cast a one-off pin of U3Si2 for evaluation as a fabrication method for U3Si2 as a light water reactor fuel. The pin was sectioned and examined via optical microscopy and scanning electron microscopy equipped with energy dispersive x-ray spectroscopy (EDS). Image analysis was used to estimate the volume fraction of phase impurities as well as porosity. The primary phase determined by EDS was U3Si2 with U-O and U-Si-W phase impurities. Unusually high levels of tungsten were observed because of accidental tungsten introduction during arc melting. No significant changes in microstructure were observed after annealing a section of the pin at 800°C for 72 h. The average density of the sectioned specimens was 12.4 g/cm3 measured via Archimedes principle immersion density and He gas displacement.
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Acknowledgements
The authors would like to acknowledge the assistance of the support staff at the Fuels and Applied Science Building at INL, Tammy Trowbridge for her assistance with the SEM examinations, and Blair Grover for the solid model hearth images. Funding was provided by U.S. Department of Energy, Office of Nuclear Energy (DE-FOA-0000712).
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Hoggan, R.E., Harp, J.M. Initial Microstructure Evaluation of a U3Si2 + W Fuel Pin Fabricated Via Arc Melt Gravity Drop Casting. JOM 70, 214–218 (2018). https://doi.org/10.1007/s11837-017-2663-5
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DOI: https://doi.org/10.1007/s11837-017-2663-5