Abstract
A multivariate method for fault diagnosis and process monitoring is proposed. This technique is based on a statistical pattern (SP) framework integrated with a self-organizing map (SOM). An SP-based SOM is used as a classifier to distinguish various states on the output map, which can visually monitor abnormal states. A case study of the Tennessee Eastman (TE) process is presented to demonstrate the fault diagnosis and process monitoring performance of the proposed method. Results show that the SP-based SOM method is a visual tool for real-time monitoring and fault diagnosis that can be used in complex chemical processes. Compared with other SOM-based methods, the proposed method can more efficiently monitor and diagnose faults.
Similar content being viewed by others
Explore related subjects
Discover the latest articles, news and stories from top researchers in related subjects.References
CHIANG L H, BRAATZ R D, RUSSELL E L. Fault detection and diagnosis in industrial systems [M]. Berlin, Germany: Springer, 2001.
GE Zhi-qiang, SONG Zhi-huan. Multivariate statistical process control: Process monitoring methods and applications [M]. Berlin, Germany: Springer, 2013.
CHIANG L H, RUSSELL E L, BRAATZ R D. Fault diagnosis in chemical processes using Fisher discriminant analysis, discriminant partial least squares, and principal component analysis [J]. Chemometrics and intelligent laboratory systems, 2000, 50(2): 243–252.
JIANG Qing-chao, YAN Xue-feng. Statistical monitoring of chemical processes based on sensitive kernel principal components [J]. Chinese Journal of Chemical Engineering, 2013, 21(6): 633–643.
ODIOWEI P E P, CAO Yi. Nonlinear dynamic process monitoring using canonical variate analysis and kernel density estimations [J]. IEEE Transactions on Industrial Informatics, 2010, 6(1): 36–45.
KANO M, HASEBE S, HASHIMOTO I, OHNO H. Statistical process monitoring based on dissimilarity of process data [J]. AIChE Journal, 2002, 48(6): 1231–1240.
YELAMOS I, ESCUDERO G, GRAELLS M, PUIGJANER L. Performance assessment of a novel fault diagnosis system based on support vector machines [J]. Computers & Chemical Engineering, 2009, 33(1): 244–255.
YU J, QIN S J. Multimode process monitoring with Bayesian inference-based finite Gaussian mixture models [J]. AIChE Journal, 2008, 54(7): 1811–1829.
YU Jian-bo. Hidden Markov models combining local and global information for nonlinear and multimodal process monitoring [J]. Journal of Process Control, 2010, 20(3): 344–359.
WANG Cun-jie, ZHAO Yu-hong. A new fault detection method based on artificial immune systems [J]. Asia-Pacific Journal of Chemical Engineering, 2008, 3(6): 706–711.
ZHAO Jin-song, SHU Yi-dan, ZHU Jian-feng, DAI Yi-yang. An online fault diagnosis strategy for full operating cycles of chemical processes [J]. Industrial & Engineering Chemistry Research, 2014, 53(13): 5015–5027.
HE Q P, WANG J. Statistics pattern analysis: A new process monitoring framework and its application to semiconductor batch processes [J]. AIChE Journal, 2011, 57(1): 107–121.
WANG J, HE Q P. Multivariate statistical process monitoring based on statistics pattern analysis [J]. Industrial & Engineering Chemistry Research, 2010, 49(17): 7858–7869.
GALICIA H J, HE Q P, WANG J. A comprehensive evaluation of statistics pattern analysis based process monitoring [C]// International Symposium on Advanced Control of Chemical Processes, Furama Riverfront, Singapore: ADCHEM. 2012: 39–44.
CHEN Xin-yi, YAN Xue-feng. Fault diagnosis in chemical process based on self-organizing map integrated with fisher discriminant analysis [J]. Chinese Journal of Chemical Engineering, 2013, 21(4): 382–387.
WU Si-tao, CHOW T W S. Induction machine fault detection using SOM-based RBF neural networks [J]. IEEE Transactions on Industrial Electronics, 2004, 51(1): 183–194.
SIROLA M, TALONEN J, LAMPI G. SOM based methods in early fault detection of nuclear industry [C]// 17th European Symposium on Artificial Neural Networks, Burge, Belgium: ESANN, 2009.
ZHONG Fei, SHI Tie-lin, HE Tao. Fault diagnosis of motor bearing using self-organizing maps [C]// Electrical Machines and Systems, 2005. ICEMS 2005. Proceedings of the Eighth International Conference on. Nanjing: IEEE, 2005: 2411–2414.
CHEN Xin-yi, YAN Xue-feng. Using improved self-organizing map for fault diagnosis in chemical industry process [J]. Chemical Engineering Research and Design, 2012, 90(12): 2262–2277.
KOHONEN T. Self-organizing maps [M]. Germany: Springer, 2001.
ULTSCH A. U*-matrix: A tool to visualize clusters in high dimensional data [M]. Berlin: Fachbereich Mathematik und Informatik, 2003.
NG Y S, SRINIVASAN R. Multivariate temporal data analysis using self-organizing maps. 2. Monitoring and diagnosis of multistate operations [J]. Industrial & Engineering Chemistry Research, 2008, 47(20): 7758–7771.
DOWMS J J, VOGEL E F. A plant-wide industrial process control problem [J]. Computers & Chemical Engineering, 1993, 17(3): 245–255.
LYMAN P R, GEORGAKIS C. Plant-wide control of the Tennessee Eastman problem [J]. Computers & Chemical Engineering, 1995, 19(3): 321–331.
ZHU Zhi-bo, SONG Zhi-huan, PALAZOGLU A. Transition process modeling and monitoring based on dynamic ensemble clustering and multiclass support vector data description [J]. Industrial & Engineering Chemistry Research, 2011, 50(24): 13969–13983.
Author information
Authors and Affiliations
Corresponding author
Additional information
Foundation item: Project(2013CB733605) supported by the National Basic Research Program of China; Project(21176073) supported by the National Natural Science Foundation of China; Project supported by the Fundamental Research Funds for the Central Universities, China
Rights and permissions
About this article
Cite this article
Song, Y., Jiang, Qc. & Yan, Xf. Fault diagnosis and process monitoring using a statistical pattern framework based on a self-organizing map. J. Cent. South Univ. 22, 601–609 (2015). https://doi.org/10.1007/s11771-015-2561-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11771-015-2561-3