Skip to main content
Log in

Droplet spraying of aluminum on magnesium

  • Published:
Journal of Central South University Aims and scope Submit manuscript

Abstract

An Al coating on Mg substrate was achieved by droplet spraying treatment. The microstructure was studied by electron probe microanalysis (EPMA) and X-ray diffraction (XRD). The coating layer is composed of Al phase and exhibits superior corrosion resistance. The formation of the coating is mainly attributed to the obstruction of expansion of the transition zone by primarily solidified Mg17Al12 during rapid cooling, and the diffusion is restricted in a thin layer. These results show that droplet spraying is a promising way to protect magnesium by using corrosion-resistant materials available now.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. GRAY J E, LUAN B. Protective coatings on magnesium and its alloys-A critical review [J]. Journal of Alloys and Compounds, 2002, 336(1/2): 88–113.

    Article  Google Scholar 

  2. SONG G, ATRENS A. Understanding magnesium corrosion-A framework for improved alloy performance [J]. Advanced Engineering Materials, 2005, 7(5): 837–858.

    Google Scholar 

  3. LUO Sheng-lian, DAI Lei, ZHOU Hai-hui, CHAI Li-yuan, KUANG Ya-fei. New anodizing process for magnesium alloys [J]. Journal of Central South University of Technology, 2006, 13(2): 141–145.

    Article  Google Scholar 

  4. YI Jian-long, ZHANG Xin-min, CHEN Ming-an, GU Rui, DENG Yun-lai. Corrosion resistance of cerium conversion film electrodeposited on Mg-Gd-Y-Zr magnesium alloy [J]. Journal of Central South University of Technology, 2009, 16(1): 38–42.

    Article  Google Scholar 

  5. ZHANG Zhong-li, DING Yong, WANG Xin, YANG Guo-qiang, SHEN Wei-wei, HAN Hai-ling. Improvement of surface corrosion resistance for magnesium alloy by combining thermal spray and cast-infiltration [J]. Transactions of Nonferrous Metals Society of China, 2010, 20(6): 992–996.

    Article  Google Scholar 

  6. POKHMURSKA H, WIELAGE B, LAMPKE, GRUND T, STUDENT M, CHERVINSKA N. Post-treatment of thermal spray coatings on magnesium [J]. Surface and Coatings Technology, 2008, 202(18): 4515–4524.

    Article  Google Scholar 

  7. SPENCER K, ZHANG M X. Heat treatment of cold spray coatings to form protective intermetallic layers [J]. Scripta Materialia, 2009, (61): 44–47.

  8. QIAN J G, ZHANG J X, LI S Q, WANG C. Study of plasma-sprayed Al coating on mg alloy and laser-remelting [J]. Rare Metal Materials and Engineering, 2012, 41(2): 360–363. (in Chinese)

    Google Scholar 

  9. JUN Yao, SUN G P, JIA S S. Characterization and wear resistance of laser surface melting AZ91D alloy [J]. Journal of alloys and Compounds, 2008, 455(1/2):142–147.

    Article  Google Scholar 

  10. IGNAT S, SALLAMAND P, GREVEY D, LAMBERTIN M. Magnesium alloys laser (Nd:YAG) cladding and alloying with side injection of aluminium powder [J]. Applied Surface Science, 2004, 225(1/2/3/4): 124–134.

    Article  Google Scholar 

  11. VOLOVITCH P, MASSE J E, FABRE A, BARRALLIER L, SAIKALY W. Microstructure and corrosion resistance of magnesium alloy ZE41 with laser surface cladding by Al-Si powder [J]. Surface & Coatings Technology, 2008, 202: 4901–4914.

    Article  Google Scholar 

  12. GAO Y L, WANG C S, PANG H J, LIU H B, YAO M. Broad-beam laser cladding of Al-Cu alloy coating on AZ91HP magnesium alloy [J]. Applied Surface Science, 2007, 253(11): 4917–4922.

    Article  Google Scholar 

  13. HUANG K J, XIE C S, YUE T M. Microstructure of Cu-based amorphous composite coatings on AZ91D magnesium alloy by laser cladding [J]. Journal of Materials Science and Technology, 2009, 25(4): 492–498.

    Google Scholar 

  14. HAZRA M, MONDAL A K, KUMAR S, BLAWERT C, DAHOTRE NARENDRA B. Laser surface cladding of MRI 153M magnesium alloy with (Al+Al2O3) [J]. Surface and Coatings Technology, 2009, 203(16): 2292–2299.

    Article  Google Scholar 

  15. HON K K B, LI L, HUTCHINGS I M. Direct writing technology-Advances and developments [J]. CIRP Annals Manufacturing Technology, 2008, 57(2): 601–620.

    Article  Google Scholar 

  16. XIE Kun, CUI Hong-zhi, SUN Jin-quan, XIA Peng-cheng, YUE Li-jie, CAO Mei-qing, CHEN Yun-bo. Droplet spraying of Al Coating on AZ91 Alloy Surface [J]. Rare Metal Materials and Engineering, 2011, 40(4): 661–664.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Kun Xie  (谢鲲).

Additional information

Foundation item: Project(J12LA53) supported by Shangdong Provincial Higher Education Science and Technology Program, China; Project(KZJ-48) supported by the Science and Technology Development Program of Qingdao, China

Rights and permissions

Reprints and permissions

About this article

Cite this article

Xie, K., Yue, Lj., Xia, Pc. et al. Droplet spraying of aluminum on magnesium. J. Cent. South Univ. 19, 3028–3032 (2012). https://doi.org/10.1007/s11771-012-1374-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11771-012-1374-x

Key words

Navigation