Abstract
In order to reasonably utilize the abundant resources of high-phosphorus iron ore and ilmenite in China, the technology of top-blown smelting reduction with oxygen enrichment was used to smelt the mixed ore of high-phosphorus iron and ilmenite. The effect, which is related to basicity, reduction temperature, carbon-oxygen ratio and time of ventilated oxygen to iron recovery, dephosphorization rate, content of iron, phosphorus, sulfur and titanium in pig iron, was investigated in the experiment. The results show that an ideal outcome can be gained in condition of 6:4 ration on Mengqiao concentrate and Huimin iron ore, temperature of 1 500 °C, basicity of 1.3, 1.0 on molar ration of carbon to oxygen, time of 10 min on blowing-oxygen. The outcome is that there is no foamy slag in generation, a good separation of slag and iron, iron recovery with 91.41%, content of phosphorus with 0.27% and tilanium content less than 0.001%. The atmosphere of strong oxidizing in the upper of reduction container and high potential of oxygen in the composition of slag in this technique bring phosphorus, titanium and silicon into slag, which ensures less content of impurity in pig iron.
Similar content being viewed by others
References
ZHOU Ji-cheng, XUE Zheng-liang, ZHANG Hai-feng, LI Zong-qiang. Dephosphorization technology research on high phosphorus oolitic hematite [J]. Ironmaking, 2007, 26(2): 40–43. (in Chinese)
PENG Hui, JIANG Jin-qi. The existing dilemma on China’s import agent system of iron ore [J]. Energy Procedia, 2011, 5: 1478–1481.
JIN Yong-shi, JIANG Tao, YANG Yong-bin, LI Qian, LI Guang-hui, GUO Yu-feng. Removal of phosphorus from iron ore by chemical leaching [J]. Journal of Central South University of Technology, 2006, 13(6): 673–677.
DELVASTO P, BALLESTER A, MUNOZ J A, GONZALEZ F, BLAZQUEZ M L, IGUAL J M, VALVERDE A, GARCIA-BALBOA C. Mobilization of phosphorus from iron ore by the bacterium Burkholderia caribensis FeGL03 [J]. Minerals Engineering, 2009, 22(1): 1–9.
WANG Jin-cao, SHEN Shao-bo, KANG Ji-hong, LI Hong-xu, GUO Zhan-cheng. Effect of ore solid concentration on the bioleaching of phosphorus from high-phosphorus iron ores using indigenous sulfur-oxidizing bacteria from municipal wastewater [J]. Process Biochemistry, 2010, 45(10): 1624–1631.
XIA Wen-tang, REN Zheng-de, GAO Yi-feng. Removal of Phosphorus From high phosphorus iron ores by selective HCl leaching method [J]. Journal of Iron and Steel Research, 2011, 18(5): 1–4.
YANG Jia, LI kui, TANG Ai-tao, PAN Fu-sheng. Comprehensive utilization of ilmenite resources: Present status and furture prospects [J]. Materials Review, 2003, 17(8): 44–46. (in Chinese)
WANG Ming-yu, LOU Tai-ping, ZHANG Li, SUI Zhi-tong. Separation of iron droplets from Titania bearing slag [J]. Journal of Iron and Steel Research, International, 2008, 15(1): 45–48.
FU Wei-guo, WEN Yong-cai, XIE Hong-en. Development of intensified technologies of vanadium-bearing titanomagnetite smelting [J]. Journal of Iron and Steel Research, International, 2011, 18(4): 7–10.
LI Hui-bin, WANG Hua, QI Yi-long, HU Jian-hang, LI You-ling. Ilmenite smelted by oxygen-enriched top-blown smelting reduction [J]. Journal of Iron and Steel Research, International, 2011, 18(2): 7–13.
Pilote J. HIsmelt®, Adapted Technology for Ti/V-Magnetite [EB/OL]. http://scholar.google.com.hk/scholar?cluster=9324875715150124330&hl=zh-CN&as_sdt=0,5. 2011.
BROTZMANN K. New concepts and methods for iron and steel production [J]. Neue Hutte, 1988, 33(12): 441–447.
ANDREAS O, NIKOLA A, HEINZ E. Low CO2 emission technologies for iron and steelmaking as well as titania slag production [J]. Minerals Engineering, 2007, 20(9): 854–861.
LI Hui-bin. Ilmenite and high phosphorus iron ore smelted by oxygen-enriched top-blown smelting reduction [D]. Kunming: Kunming University of Science and Technology, 2011. (in Chinese)
TIAN Zhi-hong, LI Ben-hai, ZHANG Xiao-ming, JIANG Zhong-hang. Double slag operation dephosphorization in BOF for producing low phosphorus steel [J]. Journal of Iron and Steel Research, International, 2009, 16(3): 6–14.
LÜ Ya-nan. Study on solid state reduction and high efficient utilization of V-Ti magnetite concentrate [D]. Changsha: Central South University, 2009. (in Chinese)
XU Meng. Fundamental research on coal hot-air rotary hearth furnace process [D]. Beijing: University of Science and Technology Beijing, 2006. (in Chinese)
HUANG Xi-gu. Principles of iron and steel metallurgy [M]. 3rd. Beijing: Metallurgy Industry Press, 2010: 371–372. (in Chinese)
DU He-gui. Principles of smelting vanadium-titanium magnetite by blast furnace [M]. 1st, ed. Beijing: Science Press, 1996: 131–132. (in Chinese)
BISIO G, RUBATTO G. Process improvements in iron and steel industry by analysis of heat and mass transfer [J]. Energy Conversion and Management, 2002, 43(2): 205–220.
MATINDE E, HINO M. Dephosphorization treatment of high phosphorus iron ore by pre-reduction, mechanical crushing and screening methods [J]. ISIJ International, 2011, 51(2): 220–227.
WANG Nan, LIANG Zhi-gang, CHEN Min, ZOU Zong-shu. Phosphorous enrichment in molten adjusted converter slag: Part I. Effect of adjusting technological conditions [J]. Journal of Iron and Steel Research, International, 2011, 18(11): 17–19.
LECZO T. Hlsmelt® technology: The future of ironmaking [J]. Iron and Steel Technology, 2009, 6(3): 33–49.
GAO Bin, YANG Tian-jun. Reduction and Re-oxidation behavior of Si during smelting reduction process [J]. Journal of University of Science and Technology Beijing, 2001, 23(5): 401–403. (in Chinese)
Author information
Authors and Affiliations
Corresponding author
Additional information
Foundation item: Project(51064015) supported by the National Natural Science Foundation of China; Project(ZD2010001) supported by the Key Project of Yunnan Province Education of China
Rights and permissions
About this article
Cite this article
Hou, Yl., Qing, S., Wang, H. et al. Mixture of ilmenite and high phosphorus iron ore smelted by oxygen-enriched top-blown smelting reduction. J. Cent. South Univ. 19, 2760–2767 (2012). https://doi.org/10.1007/s11771-012-1339-0
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11771-012-1339-0