Skip to main content
Log in

Dual cycloid gear mechanism for automobile safety pretensioners

  • Published:
Journal of Central South University Aims and scope Submit manuscript

Abstract

The most conventional vehicle pretensioner system consists of an internal gear pair with involute teeth. However, it has been well known that the corresponding gear pairs are relatively weak under the situation of impact loadings. To improve this phenomenon, a new pretensioning gear system with cycloid teeth rather than the involute ones was proposed, and dual cycloidal gear mechanisms were designed for satisfying geometric constraints and dynamic loading conditions. The simulations of the prototypes were conducted by LS-DYNA program and the experiments for a prototype were performed for a dynamic model with impact loading devices. The results show that the better operation and the smoother motion are confirmed in the proposed cycloidal gear system rather than the conventional one without interferences between gear teeth under the impact of a crash.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. KUK M G, KWON S J, TAK T O. Dynamic analysis of seat belt systems with anti-inertial release mechanisms [J]. International Journal of Automotive Technology, 2008, 9(5): 593–599.

    Article  Google Scholar 

  2. KURUTAS C, ELSABER K, SCHRAMM D, HILLER M. Modeling and simulation of the effect of reversible belt pretensioners [C]// Proceedings of Mechatronics 2006 IEEE International Conference. Budapest, Hungary, 2006: 119–124.

  3. LEE Y B, RYU W H, HYUN I A. Leveraging the development of the high-power pretensioner using CAE and evaluate the influences to injuries [C]// Proceedings of MSC Korea User’s Conference. Seoul Korea, 2007.

  4. MIN S K, LEE J K, KIM B S. Development of pre-crash safety system using motorized seat belt [C]// Proceedings of Korean Society of Automotive Engineers Fall Conference. Gunsan-si, Korea, 2004: 1219–1224.

  5. PARK C S, PARK T W, JUNG S P, CHEONG K Y, HONG Y S. Study on the dynamic analysis of a high-power pretensioner considering the clutch effect [C]// Proceedings of Korean Society for precision Engineering Spring Conference. Seoul Korea, 2008: 221–222.

  6. JUNG C K, NA B C, KIM H Y, WOO S W. Structure analysis of seatbelt system [C]// Proceedings of Korean Society of Automotive Engineers Fall Conference. Daegu, Korea, 1999: 1523–1528.

  7. SIMON X H, MICHAEL D W. A method to evaluate the energy capability of seat belt pretensioners [C]// Proceedings of Society of Automotive Engineers 1999 International Congress and Exposition of Adviances in Soft Technology. Detrit, USA, 1999: 25–29.

  8. CZERNAKOWSKI W, BELL R. The effects of belt pretensioners on various child restraint designs in frontal impacts [C]// Proceedings of Society of Automotive Engineers 1997 International Congress and Exposition of Adviances in Soft Technology, 1997: 217–229.

  9. SHIN Y J, KIM H, KIM S B. Injury performance evaluation of the child restraint systems [J]. International Journal of Automotive Technology, 2007, 8(2): 185–191.

    MathSciNet  Google Scholar 

  10. KENT R W, PURTSEZOV S V, PILKEY W D. Limiting performance analysis of a seat belt system with slack [J]. International Journal of Impact Engineering, 2007, 34(8): 1382–1395.

    Article  Google Scholar 

  11. JUNG S P, PARK T W, SONG T R. Analytical study in the performance of a high power [J]. International Journal of Automotive Technology, 2010, 11(2): 197–203.

    Article  Google Scholar 

  12. JUNG S P, PARK T W, KIM W H, HONG Y S. Development of operating mechanism of a pretensioner using internal gear pairs [J]. Journal of the Korean Society of Precision Engineering, 2010, 27(3): 89–94. (in Korean)

    Google Scholar 

  13. SHIN J H, KWON S M. On the lobe profile design in a cycloid reducer using instant velocity center [J]. Mechanism and Machine Theory, 2006, 41(5): 596–616.

    Article  MATH  Google Scholar 

  14. YUN P H. A study on design and materialization in conjugate dual cycloid [D]. Changwon National University, Republic of Korea, 2010. (in Korean)

    Google Scholar 

  15. LITVIN F L. Gear geometry and applied theory [M]. PTR Prentice Hall, Englewood Cliffs, 1994: 403–406.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Soon-man Kwon.

Additional information

Foundation item: Work financially supported by the Changwon National University in 2011–2012, Korea

Rights and permissions

Reprints and permissions

About this article

Cite this article

Shin, Jh., Kim, Ch., Yun, Ph. et al. Dual cycloid gear mechanism for automobile safety pretensioners. J. Cent. South Univ. Technol. 19, 365–373 (2012). https://doi.org/10.1007/s11771-012-1013-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11771-012-1013-6

Key words

Navigation