Abstract
The thermal barrier coatings with NiCrAlY alloy bonding layer, NiCrAlY-Y2O3 stabilized ZrO2 transition layer and Y2O3 stabilized ZrO2 ceramic layer are prepared on nickel alloy substrates using the plasma spray technique. The relationship among the composition, structure and property of the coatings are investigated by means of optical microscope, scanning electronic microscope and the experiments of thermal shock resistance cycling and high temperature oxidation resistance. The results show that the structure design of introducing a transition layer between Ni alloy substrate and ZrO2 ceramic coating guarantees the high quality and properties of the coatings; ZrO2 coatings doped with a little SiO2 possesses better thermal shock resistance and more excellent hot corrosion resistance as compared with ZrO2 coating materials without SiO2; the improvement in performance of ZrO2 coating doped with SiO2 is due to forming more dense coating structure by self- closing effects of the flaws and pores in the ZrO2 coatings.
Similar content being viewed by others
References
Bartuli C, Bertamini L, Matera S, et al. Investigation of the formation of an amorphous film at the ZrO2, Y2O3/NiCoAlY interface of thermal barrier coatings produced by plasma spraying[J]. Materials Science and Engineering, 1995, 199: 222–237.
Chen H C, Plender E, Heberlein J. Plasma spraying ZrO2 thermal barrier coating with an appropriate amount of SiO2[J]. Thin Solids Film, 1998, 315: 159–169.
Taylor M P, Evans H E. The influence of bond coat surface roughness and structure on the oxidation of a thermal barrier coating system[J]. Mat Sci Forum, 2001, 372: 711–718.
Russell N V, Wigley F, Williamson J. Micro-structural changes to metal bond coatings on gas turbine alloys with time at high temperature[J]. J Mat Sci, 2000, 35(9): 2131–2138.
Tolpygo V K, Clarke D R. Surface rumpling of a (Ni, Pt)Al bond coat induced by cyclic oxidation[J]. Acta Mat, 2000, 48(13): 3283–3293.
Pekshev P Yu, Tcherniakov S V, Arzhakin N A, et al. Plasm-sprayed multilayer protective coatings for gas turbine units[J]. Surface and Coatings Technology, 1994, 64(1): 5–9.
Prindley W J, Miller R A. Thermal barrier coating life and isothermal oxidation of low-pressure plasma-sprayed bond coating alloys[J]. Surface and Coating Technology, 1990, 43(1–3): 446–457.
Watanabe R, Kawasaki A. Recent development of functionally gradient materials for special application to space plane[J]. Composite Materials, 1992, 39(4): 197–208.
Giannakopoulos A E, Sulesh S, Finot M, et al. Elastoplastic analysis of thermal cycling: Layered materials with compositional gradients[J]. Acta Metal Mat, 1995, 43(4): 1335–1354.
Author information
Authors and Affiliations
Additional information
Biography of the first author: LU An-xian, Ph.D, professor, born in Jan. 1960, majoring in inorganic non-metal materials.
Rights and permissions
About this article
Cite this article
Lu, Ax., Chang, Y. & Cai, Xm. Investigation on plasma-sprayed ZrO2 thermal barrier coating on nickel alloy substrate. J Cent. South Univ. Technol. 9, 225–228 (2002). https://doi.org/10.1007/s11771-002-0032-0
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11771-002-0032-0