Skip to main content
Log in

Investigation on plasma-sprayed ZrO2 thermal barrier coating on nickel alloy substrate

  • Published:
Journal of Central South University of Technology Aims and scope Submit manuscript

Abstract

The thermal barrier coatings with NiCrAlY alloy bonding layer, NiCrAlY-Y2O3 stabilized ZrO2 transition layer and Y2O3 stabilized ZrO2 ceramic layer are prepared on nickel alloy substrates using the plasma spray technique. The relationship among the composition, structure and property of the coatings are investigated by means of optical microscope, scanning electronic microscope and the experiments of thermal shock resistance cycling and high temperature oxidation resistance. The results show that the structure design of introducing a transition layer between Ni alloy substrate and ZrO2 ceramic coating guarantees the high quality and properties of the coatings; ZrO2 coatings doped with a little SiO2 possesses better thermal shock resistance and more excellent hot corrosion resistance as compared with ZrO2 coating materials without SiO2; the improvement in performance of ZrO2 coating doped with SiO2 is due to forming more dense coating structure by self- closing effects of the flaws and pores in the ZrO2 coatings.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Bartuli C, Bertamini L, Matera S, et al. Investigation of the formation of an amorphous film at the ZrO2, Y2O3/NiCoAlY interface of thermal barrier coatings produced by plasma spraying[J]. Materials Science and Engineering, 1995, 199: 222–237.

    Google Scholar 

  2. Chen H C, Plender E, Heberlein J. Plasma spraying ZrO2 thermal barrier coating with an appropriate amount of SiO2[J]. Thin Solids Film, 1998, 315: 159–169.

    Article  Google Scholar 

  3. Taylor M P, Evans H E. The influence of bond coat surface roughness and structure on the oxidation of a thermal barrier coating system[J]. Mat Sci Forum, 2001, 372: 711–718.

    Article  Google Scholar 

  4. Russell N V, Wigley F, Williamson J. Micro-structural changes to metal bond coatings on gas turbine alloys with time at high temperature[J]. J Mat Sci, 2000, 35(9): 2131–2138.

    Article  Google Scholar 

  5. Tolpygo V K, Clarke D R. Surface rumpling of a (Ni, Pt)Al bond coat induced by cyclic oxidation[J]. Acta Mat, 2000, 48(13): 3283–3293.

    Article  Google Scholar 

  6. Pekshev P Yu, Tcherniakov S V, Arzhakin N A, et al. Plasm-sprayed multilayer protective coatings for gas turbine units[J]. Surface and Coatings Technology, 1994, 64(1): 5–9.

    Article  Google Scholar 

  7. Prindley W J, Miller R A. Thermal barrier coating life and isothermal oxidation of low-pressure plasma-sprayed bond coating alloys[J]. Surface and Coating Technology, 1990, 43(1–3): 446–457.

    Article  Google Scholar 

  8. Watanabe R, Kawasaki A. Recent development of functionally gradient materials for special application to space plane[J]. Composite Materials, 1992, 39(4): 197–208.

    Google Scholar 

  9. Giannakopoulos A E, Sulesh S, Finot M, et al. Elastoplastic analysis of thermal cycling: Layered materials with compositional gradients[J]. Acta Metal Mat, 1995, 43(4): 1335–1354.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Additional information

Biography of the first author: LU An-xian, Ph.D, professor, born in Jan. 1960, majoring in inorganic non-metal materials.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Lu, Ax., Chang, Y. & Cai, Xm. Investigation on plasma-sprayed ZrO2 thermal barrier coating on nickel alloy substrate. J Cent. South Univ. Technol. 9, 225–228 (2002). https://doi.org/10.1007/s11771-002-0032-0

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11771-002-0032-0

Key words

Navigation