Skip to main content
Log in

Improved film evaporator for mechanistic understanding of microwave-induced separation process

  • Research Article
  • Published:
Frontiers of Chemical Science and Engineering Aims and scope Submit manuscript

Abstract

Microwave-induced film evaporation separation process has been reported recently to separate the polar/nonpolar mixture. However, the efficiency of the separation is still too low for practical applications, which requires further enhancement via different strategies such as optimization design of evaporator structure. In addition the depth understanding of the separation mechanisms is great importance for better utilization of the microwave-induced separation process. To carry out these investigations, a novel microwave-induced falling film evaporation instrument was developed in this paper. The improvement of the enhancement effect of microwave-induced separation was observed based on the improved film evaporator. The systematic experiments on microwave-induced separation with different binary azeotropic mixtures (ethanol-ethyl acetate system and dimethyl carbonate (DMC)-H2O system) were conducted based on the new evaporator. For the ethanol-ethyl acetate system, microwave irradiation shifted the direction of evaporation separation at higher ethanol content in the starting liquid mixture. Moreover, for DMC-H2O system microwave-induced separation process broke through the limitations of the traditional distillation process. The results clearly demonstrated the microwave-induced evaporation separation process could be commendably applied to the separation of binary azeotrope with different dielectric properties. Effects of operating parameters are also investigated to trigger further mechanism understanding on the microwave-induced separation process.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Stefanidis G D, Muñoz A N, Sturm G S J, Stankiewicz A. A helicopter view of microwave application to chemical processes: Reactions, separations, and equipment concepts. Reviews in Chemical Engineering, 2014, 30(3): 233–259

    Article  CAS  Google Scholar 

  2. Gao X, Li X, Zhang J, Sun J, Li H. Influence of a microwave irradiation field on vapor-liquid equilibrium. Chemical Engineering Science, 2013, 90: 213–220

    Article  CAS  Google Scholar 

  3. Stankiewicz A I, Moulin J A. Process intensification: Transforming chemical engineering. Chemical Engineering Progress, 2000, 96(1): 22–34

    CAS  Google Scholar 

  4. Perreux L, Loupy A. A tentative rationalization of microwave effects in organic synthesis according to the reaction medium, and mechanistic considerations. Tetrahedron, 2001, 57(45): 9199–9223

    Article  CAS  Google Scholar 

  5. Komorowska-Durka M, van Houten R, Stefanidis G D. Application of microwave heating to pervaporation: A case study for separation of ethanol-water mixtures. Chemical Engineering and Processing: Process Intensification, 2014, 81: 35–10

    Article  CAS  Google Scholar 

  6. Kappe C O. Controlled microwave heating in modern organic synthesis. Angewandte Chemie International Edition, 2004, 43(46): 6250–6284

    Article  CAS  Google Scholar 

  7. Wang W, Liu Z, Sun J, Ma Q, Zhang Y. Experimental study on the heating effects of microwave discharge caused by metals. AIChE Journal. American Institute of Chemical Engineers, 2012, 58(12): 3852–3857

    Article  CAS  Google Scholar 

  8. Chen F, Du X, Zu Y, Yang L, Wang F. Microwave-assisted method for distillation and dual extraction in obtaining essential oil, proanthocyanidins and polysaccharides by one-pot process from Cinnamomi Cortex. Separation and Purification Technology, 2016, 164: 1–11

    Article  CAS  Google Scholar 

  9. Constant T, Moyne C, Perré P. Drying with internal heat generation: Theoretical aspects and application to microwave heating. AIChE Journal. American Institute of Chemical Engineers, 1996, 42(2): 359–368

    Article  CAS  Google Scholar 

  10. Wang W, Chen G. Freeze drying with dielectric-material-assisted microwave heating. AIChE Journal. American Institute of Chemical Engineers, 2007, 53(12): 3077–3088

    Article  CAS  Google Scholar 

  11. Appleton T J, Colder R I, Kingman S W, Lowndes I S, Read A G. Microwave technology for energy-efficient processing of waste. Applied Energy, 2005, 81(1): 85–113

    Article  CAS  Google Scholar 

  12. Lupinska A. IR technique for studies of microwave assisted drying. Drying Technology, 2007, 25(4): 569–574

    Article  Google Scholar 

  13. Salomatov A V, Salomatov V V. Thermal regime of slotted channel with moving incompressible liquid under microwave conditions. Journal of Engineering Thermophysics, 2017, 26(3): 359–365

    Article  CAS  Google Scholar 

  14. Man A, Shahidan R. Microwave-assisted chemical reactions. Journal of Macromolecular Science, Part A. Pure and Applied Chemistry, 2007, 44(6): 651–657

    Article  CAS  Google Scholar 

  15. Chandrasekaran S, Ramanathan S, Basak T. Microwave material processing—A review. AIChE Journal. American Institute of Chemical Engineers, 2012, 58(2): 330–363

    Article  CAS  Google Scholar 

  16. Thostenson E T, Chou T W. Microwave processing: Fundamentals and applications. Composites Part A. Applied Science and Manufacturing, 1999, 30(9): 1055–1071

    Article  Google Scholar 

  17. Werth K, Lutze P, Kiss A A, Stankiewicz A I, Stefanidis G D, Górak A. A systematic investigation of microwave-assisted reactive distillation: Influence of microwaves on separation and reaction. Chemical Engineering and Processing: Process Intensification, 2015, 93: 87–97

    Article  CAS  Google Scholar 

  18. Li H, Cui J, Liu J, Li X, Gao X. Mechanism of the effects of microwave irradiation on the relative volatility of binary mixtures. AIChE Journal. American Institute of Chemical Engineers, 2017, 63 (4): 1328–1337

    Article  CAS  Google Scholar 

  19. Gao X, Liu X, Li X, Zhang J, Yang Y, Li H. Continuous microwave-assisted reactive distillation column: Pilot-scale experiments and model validation. Chemical Engineering Science, 2018, 31(186): 251–264

    Article  Google Scholar 

  20. Li H, Liu J, Li X, Gao X. Microwave-induced polar/nonpolar mixture separation performance in a film evaporation process. AIChE Journal. American Institute of Chemical Engineers, 2019, 65 (2): 745–754

    Article  CAS  Google Scholar 

  21. Link G, Ramopoulos V. Simple analytical approach for industrial microwave applicator design. Chemical Engineering and Processing: Process Intensification, 2018, 125: 334–342

    Article  CAS  Google Scholar 

  22. Estel L, Poux M, Benamara N, Polaert I. Continuous flow-microwave reactor: Where are we? Chemical Engineering and Processing: Process Intensification, 2017, 113: 56–64

    Article  CAS  Google Scholar 

  23. Gabriel C, Gabriel S, Grant E H, Halstead B, Mingos D. Dielectric parameters relevant to microwave dielectric heating. Chemical Society Reviews, 1998, 27(3): 213–224

    Article  CAS  Google Scholar 

  24. Ogunniran O, Binner E R, Sklavounos A H, Robinson J P. Enhancing evaporative mass transfer and steam stripping using microwave heating. Chemical Engineering Science, 2017, 165: 147–153

    Article  CAS  Google Scholar 

  25. Niu X F, Du K, Xiao F. Experimental study on ammonia-water falling film absorption in external magnetic fields. International Journal of Refrigeration, 2010, 33(4): 686–694

    Article  CAS  Google Scholar 

  26. Ortega J, Pena J A, De Anonso C. Isobaric vapor-liquid equilibria of ethyl acetate + ethanol mixtures at 760 ± 0.5 mmHg. Journal of Chemical & Engineering Data, 1986, 31(3): 339–342

    Article  CAS  Google Scholar 

  27. Chen M, Han G, Guo P, Xiao Z. Solute diffusion flux under microwave enhancement. Journal of Engineering Thermophysics, 2008, 29(11): 1950–1952

    CAS  Google Scholar 

  28. Won W, Feng X, Lawless D. Separation of dimethyl carbonate/methanol/water mixtures by pervaporation using crosslinked chitosan membranes. Separation and Purification Technology, 2003, 31(2): 129–140

    Article  CAS  Google Scholar 

  29. Camy S, Pic J S, Badens E, Condoret J S. Fluid phase equilibria of the reacting mixture in the dimethyl carbonate synthesis from supercritical CO2. Journal of Supercritical Fluids, 2003, 25(1): 19–32

    Article  CAS  Google Scholar 

  30. Horsley L H. Azeotropic Data-III. Advances in Chemistry, 1973, (116): 1–628

  31. Walrafen G E. Raman spectral studies of water structure. Journal of Chemical Physics, 1964, 40(11): 3249–3256

    Article  CAS  Google Scholar 

  32. Kryachko E S. Ab initio studies of the conformations of water hexamer: Modelling the penta-coordinated hydrogen-bonded pattern in liquid water. Chemical Physics Letters, 1999, 314(3–4): 353–363

    Article  CAS  Google Scholar 

  33. Roy S, Humoud M S, Intrchom W, Mitra S. Microwave-induced desalination via direct contact membrane distillation. ACS Sustainable Chemistry & Engineering, 2017, 6(1): 626–632

    Article  Google Scholar 

Download references

Acknowledgements

The authors are grateful for financial support from the National Natural Science Foundation of China (Grant No. 21878219), the National Key Research and Development Program of China (Grant No. 2018YFB0604903), and X. Gao thanks the China Scholarship Council (CSC, No. 201706255020) for his academic visiting fellowship in the UK.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hong Li.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Gao, X., Shu, D., Li, X. et al. Improved film evaporator for mechanistic understanding of microwave-induced separation process. Front. Chem. Sci. Eng. 13, 759–771 (2019). https://doi.org/10.1007/s11705-019-1816-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11705-019-1816-1

Keywords

Navigation