Abstract
We developed an environmental recycling process for textile dyeing sludge that involved a magnetizing roasting–magnetic separation process followed by the preparation of a ceramic filter. The optimal parameters for the magnetizing roasting process included blending the textile dyeing sludge with 5.0% content of coal and roasting at 800 °C for 45 min. The main iron-bearing mineral (Fe2O3) was converted to Fe3O4. The roasted ore was beneficiated by low-intensity magnetic separation (0.15 T strength of the magnetic field). A concentrate with 57.85% iron grade and 68.11% iron recovery was obtained. A ceramic filter material produced from the tailings of the magnetic separation process met the national standard requirements for water treatment applications. These results offered an effective approach to solve an environmental problem associated with textile dyeing sludge waste products.
This is a preview of subscription content, log in via an institution to check access.
Similar content being viewed by others
References
Chen QS, Zhang QL, Fourie A, Xin C (2017) Utilization of phosphogypsum and phosphate tailings for cemented paste backfill. J J Environ Manage 201(10):2026. https://doi.org/10.1016/j.jenvman.2017.06.027
Chun TJ, Zhu DQ, Pan J (2015) Simultaneously roasting and magnetic separation to treat low grade siderite and hematite ore. J Mineral Process Extr Metall Rev 4:223–226. https://doi.org/10.1080/08827508.2014.928620
Detcheva AK, Mitsiev SE, Vassileva PS, Jordanov JH, Karadjov MG, Ivanova E (2015) Total reflection X-ray fluorescence analysis of fly ash from Bulgarian coal-fired power plants. J Chem Papers 69(5):650–654. https://doi.org/10.1515/chempap-2015-0071
Djafer A, Djafer L, Maimoun B, Iddou A, Mostefai SK, Ayral A (2017) Reuse of waste activated sludge for textile dyeing wastewater treatment by biosorption: performance optimization and comparison. J Water Environ J 1:105–112. https://doi.org/10.1111/wej.12218
Fan XH, Deng Q, Gan M, Wang HB (2015) Effect of biochar as reductant on magnetizing-roasting behavior of pyrite cinder. J Iron Steel Res Int 5:371–376. https://doi.org/10.1016/S1006-706X(15)30014-5
Gayana BC, Chandar KR (2018) Sustainable use of mine waste and tailings with suitable admixture as aggregates in concrete pavement. J Adv Concrete Constr 3:222–240. https://doi.org/10.12989/acc.2018.6.3.221
Ghosh A, Dastidar MG, Sreekrishnan TR (2017) Bioremediation of chromium complex dyes and treatment of sludge generated during the process. J Int Biodeterior Biodegrad 119:448–460. https://doi.org/10.1016/j.ibiod.2016.08.013
Haddad M, Abid S, Hamdi M, Bouallagui H (2018) Reduction of adsorbed dyes content in the discharged sludge coming from an industrial textile wastewater treatment plant using aerobic activated sludge process. J Environ Manag 223:936–946. https://doi.org/10.1016/j.Jenvman.2018.07.009
Huang J, Huang GH, An CJ, He Y, Yao Y, Zhang P, Shen J (2018) Performance of ceramic disk filter coated with nano ZnO for removing Escherichia coli from water in small rural and remote communities of developing regions. J Environ Pollut 238:52–62. https://doi.org/10.1016/j.envpol.2018.03.008
Khorram AG, Fallah N (2018) Treatment of textile dyeing factory wastewater by electrocoagulation with low sludge settling time: optimization of operating parameters by RSM. J Environ Chem Eng 6:635–642. https://doi.org/10.1016/j.jece.2017.12.054
Li C, Sun HH, Bai J (2010) Innovative methodology for comprehensive utilization of iron ore tailings Part 1: the recovery of iron from iron ore tailing using magnetic separation after magnetizing roasting. J Hazard Mater 2:71–77. https://doi.org/10.1016/j.jhazmat.2009.09.018
Li Y, Cao W, Gong LL, Zhang RF, Cheng XD (2016) Effect of starch on sintering behavior for fabricating porous cordierite ceramic. J High Temp Mater Processes 9:955–961. https://doi.org/10.1515/htmp-2015-0074
Liu JY, Zhuo ZX, Xie WM, Kuo JH, Lu XW, Buyukada M, Evrendilek F (2018) Interaction effects of chlorine and phosphorus on thermochemical behaviors of heavy metals during incineration of sulfur-rich textile dyeing sludge. Chem Eng J 351:897–911. https://doi.org/10.1016/j.cej.2018.06.158
Man KX, Zhu Q, Guo Z, Xing ZP (2018a) Fe-Ti/Fe (II)-loading on ceramic filter materials for residual chlorine removal from drinking water. J Chemosphere 200:405–411. https://doi.org/10.1016/j.chemosphere.2018.02.156
Man XY, Ning XA, Zou HY, Liang JY, Sun J, Lu XW, Sun JK (2018b) Removal of polycyclic aromatic hydrocarbons (PAHs) from textile dyeing sludge by ultrasound combined zero-valent iron/EDTA/Air system. J Chemosphere 191:839–847. https://doi.org/10.1016/j.chemosphere.2017.10.043
Manjarrez L, Zhang LY (2018) Utilization of copper mine tailings as road base construction material through geopolymerization. J Mater Civil Eng 9:33–39. https://doi.org/10.1061/(ASCE)MT.1943-5533.0002397
Mosier-boss PA, Sorensen KC, George RD, SimsO'braztsova PCA (2017) SERS substrates fabricated using ceramic filters for the detection of bacteria: eliminating the citrate interference. J Spectrochim Acta Part A Mol Biomol Spectr 180:161–167. https://doi.org/10.1016/j.saa.2017.03.021
Niu XF, Liu XS, Huang X, Huang K, Ma YQ, Huang F, Lv FR (2016) On the structure and some properties of LaCo Co-substituted NiZn ferrites prepared using the standard ceramic technique. J High Temp Mater Processes 4:417–423. https://doi.org/10.1515/htmp-2014-0221
Oh S, Shin WS (2017) Applicability of solidified/stabilized dye sludge char as a landfill cover material. KSCE J Civ Eng 7:2573–2583. https://doi.org/10.1515/htmp-2014-0221
Puttaiah Shivaraju H, Egumbo H, Madhusudan P, Anil Kumar KM, Midhun G (2018) Preparation of affordable and multifunctional clay-based ceramic filter matrix for treatment of drinking water. J Environ Technol 2:1–11. https://doi.org/10.1080/09593330.2018.1430853
Samouhos M, Taxiarchou M, Pilatos G, Tsakiridis PE, Devlin E, Pissas M (2017) Controlled reduction of red mud by H2 followed by magnetic separation. J Miner Eng 105:36–42. https://doi.org/10.1016/j.mineng.2017.01.004
Sarvajitha M, Reddya KK, Nancharaiaha YV (2018) Textile dye biodecolourization and ammonium removal over nitrite in aerobic granular sludge sequencing batch reactors. J Hazard Mater 342:536–543. https://doi.org/10.1016/j.jhazmat.2017.08.064
Shazim AM, Israr W, Muhammad KK, Muhammad AT, Madina B (2018) Environmentally friendly utilization of wheat straw ash in cement-based composites. J Sustain 10:1322–1323. https://doi.org/10.3390/su10051322
Shafiquzzaman MD, Al-Mahmud A, Alsaleem SS, Haider H (2018) Application of a low cost ceramic filter for recycling sand filter backwash water. J Water 10:1–14. https://doi.org/10.3390/w10020150
Su ZJ, Zhang YB, Chen J (2016) Selective separation and recovery of iron and tin from high calcium type tin and iron-bearing tailings using magnetizing roasting followed by magnetic separation. J Separat Sci Technol 11:1900–1912. https://doi.org/10.1080/01496395.2016.1178292
Tung TX, Xu D, Zhang Y, Zhou QH, Wu ZB (2018) Effective removal of humic acid using strontium-doped TiO2 coated on porous ceramic filter media in water resource. Polish J Environm Stud 6:2765–2774. https://doi.org/10.15244/pjoes/81063
Wang ML, Mao MM, Zhang M, Wen GD, Yang Q, Su BG, Ren QL (2019) Highly efficient treatment of textile dyeing sludge by CO2 thermal plasma gasification. J Waste Manag 90:29–36. https://doi.org/10.1016/j.wasman.2019.04.025
Wong S, Yac'cob NAN, Ngadi N, Hassan O, Inuwa IM (2018) From pollutant to solution of wastewater pollution: Synthesis of activated carbon from textile sludge for dye adsorption. J Chin J Chem Eng 26:870–878. https://doi.org/10.1016/j.cjche.2017.07.015
Wu YS, Yang X, Li LS, Wang YZ, Li MC (2019) Kinetics of extracting alumina by leaching coal fly ash with ammonium hydrogen sulfate solution. J Chem Papers 73(9):2289–2295. https://doi.org/10.1007/s11696-019-00779-w
Xie C, Liu JY, Buyukada M, Evrendilek F, Samaksaman U, Kuo JH, Ozyurt O (2019) Parametric assessment of stochastic variability in co-combustion of textile dyeing sludge and shaddock peel. J Waste Manag 96:128–135. https://doi.org/10.1016/j.wasman.2019.07.010
Zeng J, Chen S, Wan K, Li JM, Hu D, Zhang SH, Yu X (2018) Study of biological up-flow roughing filters designed for drinking water pretreatment in rural areas: using ceramic media as filter material. J Environ Technol 9:1–10. https://doi.org/10.1080/09593330.2018.1530304
Zhang K, Chen XL, Guo WC, Luo HJ, Gong ZJ, Li BW, Wu WF (2017) Effects of biomass reducing agent on magnetic properties and phase transformation of Baotou low-grade limonite during magnetizing roasting. J Plos One 10:2–17. https://doi.org/10.1371/journal.pone.0186274
Zhang HD, Gao ZP, Liu Y, Ran CM, Mao X, Kang QH, Ao WY, Fu J, Li J, Liu GQ, Dai JJ (2018) Microwave-assisted pyrolysis of textile dyeing sludge migration and distribution of heavy metals. J Hazard Mater 355:128–133. https://doi.org/10.1016/j.jhazmat.2018.04.080
Acknowledgements
The authors wish to express their thanks to the National key research and development plan of China (No. 2017YFC0210302) for the financial support of this research.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Zhao, Q., Wei, J. Zero-waste recycling method for textile dyeing sludge by magnetizing roasting–magnetic separation process and ceramic filter preparation. Chem. Pap. 74, 4389–4399 (2020). https://doi.org/10.1007/s11696-020-01249-4
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11696-020-01249-4