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Anticorrosion and physical properties of organic coatings containing perovskites surface modified by polyaniline or polypyrrole phosphates

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Abstract

The work describes the properties of perovskites pigments subjected to surface treatment with conductive polymers for use in protective coatings. The perovskites (XYO3; X = Zn, Ca, Sr; Y = Ti, Mn) were synthesised by high-temperature solid-phase reaction, and their surface was modified with a conductive polymer, specifically polyaniline phosphate (PANI) or polypyrrole phosphate (PPy), by chemical oxidative polymerisation. Conductive polymers are currently attracting considerable interest in a number of sectors, among them the paint industry owing to their non-toxicity and high stability. Paints consisting of a solvent-based epoxy-ester resin as the binder and the above-mentioned perovskite/PANI/PPy pigments were formulated. Corrosion resistance of the coatings was evaluated in dependence on the type of particle surface treatment with the conductive polymer, chemical composition of the pigment, and pigment volume concentration (PVC) in simulated corrosive atmospheres. The effect of the surface-treated inorganic composite pigments on the corrosion rate was investigated using electrochemical tests and accelerated corrosion tests.

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Abbreviations

ASTM:

American Standard for Testing and Materials

CP:

Conductive polymers

CPVC :

Critical pigment volume concentration, %

D:

Dense (the highest frequency of the blistering of paint)

DFT:

Dry film thickness

e :

Electron

e.g.:

Exempli gratia

EB:

Emeraldine base

E corr :

Spontaneous corrosion potential, mV

E el :

Overall anticorrosion efficiency

E OC :

Potential value reached at the end of the previous open circuit period, mV

ES:

Emeraldine salt

F:

Few (the lowest frequency of the blistering of paint)

H:

Hydrogen

HA:

hydrogen acid

i.e.:

id est

I corr :

Current density, mV

ISE:

Ion-selective electrode

ISO:

International Organization for Standardization

LE:

Leucoemeraldine

M :

Molecular weight of the panel material (\({=}55.85\) g mol−1 for Fe), g mol−1

M:

Medium (frequency of the blistering of paint)

MD:

Medium dense (frequency of the blistering of paint)

oil abs:

Oil absorption, g 100 g−1

PANI:

Polyaniline phosphate

PPy:

Polypyrrole phosphate

PVC :

Pigment volume concentration, %

R p :

Polarisation resistance, Ω

SCE:

Saturated calomel electrode

SEI:

Secondary electron imaging

SEM:

Scanning electron microscope

XRF:

X-ray fluorescence

XYO3 :

The perovskite type pigments (X = Zn, Ca Sr, Y = Ti, Mn)

z :

Number of electrons involved in the Fe0 → Fe2+ + 2 e reaction

ρ :

Density, g cm−3

υ corr :

Corrosion rate, mm year−1

Corr:

Corrosion

Ele:

Mist of a salt electrolyte

P:

Polarisation

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Correspondence to Tereza Hájková.

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Hájková, T., Kalendová, A. & Kohl, M. Anticorrosion and physical properties of organic coatings containing perovskites surface modified by polyaniline or polypyrrole phosphates. Chem. Pap. 71, 439–448 (2017). https://doi.org/10.1007/s11696-016-0086-3

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  • DOI: https://doi.org/10.1007/s11696-016-0086-3

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