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Investigation of the Effects of Slide Diamond Burnishing Process on the Mechanical Performance of GCr15 Steel

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Abstract

To investigate the effect of the slide diamond burnishing process on the mechanical properties of GCR15 steel, an experimental study was carried out. For this purpose, burnished and unburnished specimens have been prepared and compared in fatigue performance, surface roughness, microhardness, and SEM analysis. The burnishing process was carried out at a speed of 560 rpm, a burnishing force of 10 Kgf, a feed rate of 0.074 mm/rev and several passes of 3. Rotary bending fatigue tests were performed on the burnished and unburnished specimens, S–N curves were plotted from a maximum load representing 66% of tensile strength. The findings indicate that the fatigue strength was increased by up to 36% because of slide diamond burnishing compared to the non-burnished case. At lower stress levels, the improvement in fatigue strength is clearly observed. The fatigue curves reveal a slight reduction in the fatigue strength results compared to those reported in the literature, which can be attributed to the specimen's small shoulder fillet value.

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Abbreviations

A% :

Ultimate elongation (%)

f :

Burnishing feed rate (mm.rev−1)

n:

Burnishing velocity (rev.min−1)

Hv :

Surface Vickers hardness

R:

Fatigue ratio σmin/σmax

i :

Number of burnishing tool passes

σ N :

Fatigue strength

P y :

Burnishing force (Kgf)

N:

Number of cycles

r :

Burnishing ball radius (mm)

σ D :

Endurance limit (MPa)

Ra :

Arithmetic mean roughness (μm)

σ a :

Stress amplitude (MPa)

Ra B :

Burnishing arithmetic mean deviation

SDB:

Slide diamond burnishing

HVB :

Burnishing surface Vickers hardness

BB:

Ball-burnishing

AISI:

American Iron and Steel Institute

M:

Unburnished specimens

Rp 0,2 :

Yield strength (MPa)

SDBS :

Slide diamond burnished specimens

Rm :

Tensile strength (MPa)

SEM:

Scanning electron microscopy

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Authors and Affiliations

  1. Research Laboratory of Advanced Technology in Mechanical Production (LRATPM), Mechanical Engineering Department, Faculty of Engineering Sciences, Badji Mokhtar-Annaba University, P.O. Box 12, 23000, Annaba, Algeria

    Ouahiba Taamallah, Hamid Hamadache, Nacer Mokas, Abdelaziz Amirat & Billel Hamadi

  2. Mechanics Research Centre, P.O. Box 73B, 25000, Constantine, Algeria

    Billel Hamadi

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  1. Ouahiba Taamallah
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  2. Hamid Hamadache
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Correspondence to Ouahiba Taamallah.

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Taamallah, O., Hamadache, H., Mokas, N. et al. Investigation of the Effects of Slide Diamond Burnishing Process on the Mechanical Performance of GCr15 Steel. J Fail. Anal. and Preven. 23, 1101–1113 (2023). https://doi.org/10.1007/s11668-023-01652-5

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