Abstract
An analysis of the findings from inspections in crude oil pipelines at several locations was performed and a preventive risk-based inspection program was recommended. The relevant results showed that upon visual inspections in different sections of multiple pipelines and areas throughout their locations, corrosion was the most prevalent damage encountered in at least 64% of the occurrences. Out of these, 25% were due to uniform corrosion, 17% had severe uniform corrosion and, in about 22% instances, pitting corrosion was noticed. Among other observations, failures due to ruptures, leaks, and other causes were reported in 11% of the inspections, and signs of possible pipeline diameter reduction were encountered in 11% of the cases. This succinct and substantiated study demonstrates the paramount importance of having routine risk-based inspections programs where severe atmospheric conditions favor corrosion that may lead to costly and devastating failures in pipelines transporting crude oil.
Similar content being viewed by others
Abbreviations
- API:
-
American Petroleum Institute
- CS:
-
Carbon Steel (low carbon/mild carbon steel)
- CoF:
-
Consequence of failure
- COP:
-
Crude oil pipeline
- MEEI:
-
Ministry of Energy and Energy Industries
- PoF:
-
Probability of failure
- RBI:
-
Risk-Based Inspection
- RP:
-
Recommended practice
- UC:
-
Uniform corrosion(non-severe)
References
A. Marquez, J. Singh, C. Maharaj, Corrosion under insulation examination to prevent failures in equipment at a petrochemical plant. J Fail. Anal. Prev. 21, 723–732 (2021). https://doi.org/10.1007/s11668-021-01135-5
P.R. Roberge, Handbook of corrosion engineering, in McGraw-Hill, 2000, Corrosion Maintenance through Inspection and Monitoring, ch, vol. 6 (2000), pp. 374–383
Ministry of Energy and Energy Industries: www.energy.gov.tt
United States Department of Transportation: Pipeline and Hazardous Materials Safety Administration (PHMSA) Database. https://www.phmsa.dot.gov/pipeline/library/reports/pipeline-failure-investigation-reports
United Nation, Safety Guidelines and Good Practices for Pipelines, Economic Commission for Europe (United Nation, New York and Geneva, 2008)
Safety and Security of Energy Pipelines in Canada: A Report to Ministers, Energy and Mines Ministers’ Conference, Sudbury, Ontario, Aug (2014)
A. Senouci, M. Elabbasy, E. Elwakil, B. Abdrabou, T. Zayed, A model for predicting failure of oil pipelines. Struct. Infrastruct. Eng. 10(3), 375–387 (2014)
P.K. Dey. A risk‐based model for inspection and maintenance of cross‐country petroleum pipeline. J. Quality Maint. Eng. Mar. (2001)
G. Pettitt, B. Morgan, A Tool to Estimate the Failure Rates of Cross-Country Pipelines. Symposium Series No. 155 (Hazards XXI, IChemE, 2009)
T. Vairo, S. Magrì, M. Qualgliati, A.P. Reverberi, B. Fabiano, An oil pipeline catastrophic failure: accident scenario modelling and emergency response development. Chem. Eng. Trans. 57, 373–378 (2017)
L. Dai, D. Wang, T. Wang, Q. Feng, X. Yang, Analysis and comparison of long-distance pipeline failures. J. Petrol Eng. (2017). https://doi.org/10.1155/2017/3174636
K. Elaya Perumal, Corrosion risk analysis, risk based inspection and a case study concerning a condensate pipeline. Procedia Eng. 86, 597–605 (2014)
A. Dawotola, Risk Based Maintenance of Petroleum Pipelines, Ph.D Thesis, Delft University of Technology, The Netherlands (2012)
A.W. Dawotola, P.H.A.J.M. van Gelder, J.K. Vrijling, Decision analysis framework for risk management of crude oil pipeline system. Adv. Decis. Sci. (2011). https://doi.org/10.1155/2011/456824
E.B. Priyanka, S. Thangavel, Environmental impacts and its concerns due to accidents in oil & gas pipelines around India-a mini review. J. Atmos. Earth Sci. (2020)
C.R. de Farias Azevedo, Failure analysis of a crude oil pipeline. Eng. Failure Anal. 14(6), 978 (2007)
A. Savio, M.L. Alpert, Hazard Identification Studies Applied to Oil Pipelines, Brazilian Petroleum, Gas and Biofuels Institute-IBP (2008)
S. Girgin, E. Krausmann, Lessons learned from oil pipeline natech accidents and recommendations for natech scenario development. JRC Sci. Policy Rep. Eur. Comm. Final Report. (2015)
A.K. Tewari, D. Agarwal, A case study: failure analysis of crude oil pipeline rupture. Int. Res. J. Eng. Technol. (IRJET). 05(07), 2415–2422 (2018)
A. Botzki, Oil pipeline inspection industry 'going wrong' as surveys fail to prevent spills. Retrieved from: https://www.climatechangenews.com/2018/08/07/oil-pipeline-inspection-industry-going-wrong-surveys-fail-prevent-spills/
M.A. Adegboye, W.-K. Fung, A. Karnik, Recent advances in pipelines monitoring and oil leakage detection technologies: principles and approaches. Sensors. 19, 2548 (2019)
R. Ravichandran, Evaluation of Key Performance Indicators (KPI’s) in Crude Oil Transmission Pipeline, STEM-Corrosion, Paper No: 2017–02 (2017)
R. Palmer-Jones, S. Turner, P. Hopkins, A new approach to risk based pipeline integrity management, in Proceedings of IPC 2006: International Pipeline Conference October 2006; Calgary, Alberta, Canada (2006)
P.K. Dey, Decision support system for inspection and maintenance: a case study of oil pipelines. IEEE Trans. Eng. Manag. 51(1), 47–56 (2004)
A.N. Vtorushina, Y.V. Anishchenko, E.D. Nikonova, Risk assessment of oil pipeline accidents in special climatic conditions, in IOP Conference Series: Earth and Environmental Science, vol. 66 (2017)
A. Sider, The Trouble With Inspection Tools for Oil Pipelines, WSJ (2015). https://www.wsj.com/articles/pipeline-inspection-tools-are-far-from-perfect-1435875737
A. Marquez, C. Jagroop, C. Maharaj, Wastewater collection system failures in a capital city: analysis and sustainable prevention. Water Sci. Technol. 83(8), 1958–1972 (2021). https://doi.org/10.2166/wst.2021.105
P.R. Roberge, Atmospheric corrosion, in Uhlig’s Corrosion Handbook, 3rd edn, ch. 3 (ECS-John Wiley & Sons edit., 2011), pp. 299–326
H. Iqbal, S. Tasfamariam, H. Haider, R. Sadiq, Inspection and maintenance of oil & gas pipelines: a review of policies. Struct. Infrastruct. Eng. 13, 794–815 (2016)
API RP 570, Piping Inspection Code: In-service Inspection, Rating, Repair and Alteration of Piping Systems, 4th edn (2016)
J.W. Callister, D. Rethwisch, Fundamentals of Materials Science and Engineering (John Wiley & Sons Inc, New Jersey, USA, 2012)
API RP 580, Risk-Based Inspection, 2nd edn (2009)
S. Rogers. Blueprints: Corrosion in Salt Air. North Carolina State University (1995). http://nsgl.gso.uri.edu/ncu/ncug85006.pdf
C.I. Ossai, B. Boswell, I.J. Davies, Pipeline failures in corrosive environments—a conceptual analysis of trends and effects. Eng. Fail. Anal. 53, 36–58 (2015)
S. Sampath, B. Bhattacharya, P. Aryan, H. Sohn, A. Real-Time, Non-contact method for in-line inspection of oil and gas pipelines using optical sensor array. Sensors. 19, 3615 (2019)
Acknowledgments
The authors would like to acknowledge the support of the MEEI personnel in performing this study.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Marquez, A., Ramoutar, S. & Maharaj, C. Inspection Analysis of Crude Oil Pipelines—Damages, Failures and Preventive Program. J Fail. Anal. and Preven. 23, 700–710 (2023). https://doi.org/10.1007/s11668-023-01598-8
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11668-023-01598-8