Skip to main content
Log in

Failure Investigation of a High-Temperature Cast Soot Blower Lance Tube Nozzle

  • Technical Article---Peer-Reviewed
  • Published:
Journal of Failure Analysis and Prevention Aims and scope Submit manuscript

Abstract

Failure in the form of stress corrosion cracking has occurred on the SS304 lance tube soot blower. The hardness test showed high value for the area close to the failed region. The SEM test showed formation of heterogonous and porosity film on the surface. XRD indicated that the oxides determined were Fe2O3 and Fe3O4. Metallographic of the lance tube revealed pitting as the stress concentrator. Pitting is caused by chloride (as chlorine) and SO2− from the flue gas. SO2− reacts with water to form acidic sodium bisulfate (NaHSO4). Stress is generated from exposure of lance tube parts to high and low temperature during its service.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  1. T.N. Ackerson, High temperature failure of a cast soot blower lance tube nozzle. J. Fail. Anal. Prev. 5(2), 21–24 (2005)

    Article  Google Scholar 

  2. W.R. Warke, Stress corrosion cracking, in Failure Analysis and Prevention, ed. by W. Becker, R. Shipley (ASM International, Novelty, 2002)

    Google Scholar 

  3. C. Wang et al., A New Concept of Desulfurization: The electrochemically Driven and Green Conversion of SO2 to NaHSO4 in Aqueous Solution (ACS Publications, Novelty, 2008)

    Google Scholar 

  4. M.I. Jameel et al., Sootblower lance tube corrosion in recovery boilers. Tappi 5(1), 18–22 (2006)

    CAS  Google Scholar 

  5. D. Benac, L. Bryant, V.P. Swaminathan, Elevated temperature life assessment for turbine components, piping and tubing, in Failure Analysis and Prevention, ed. by W. Becker, R. Shipley (ASM International, Novelty, 2002)

    Google Scholar 

  6. V. Colangelo, Metallographic analysis of corrosion failures, in Metallography in Failure Analysis, ed. by J. McCall, P.M. French (Plenum Press, New York, 1978)

    Google Scholar 

  7. J. Yu et al., Mechanism and kinetics of the reduction of hematite to magnetite with CO–CO2 in a micro-fluidized bed. Minerals 7, 209–221 (2017)

    Article  Google Scholar 

  8. A. Groysman, Corrosion for Everybody (Springer, Berlin, 2010)

    Book  Google Scholar 

Download references

Funding

This research did not receive any specific Grant from funding agencies in the public, commercial or not-for-profit sectors.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. C. Fatah.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Fatah, M.C., Putra, D.T. & Kurniawan, B.A. Failure Investigation of a High-Temperature Cast Soot Blower Lance Tube Nozzle. J Fail. Anal. and Preven. 20, 1124–1129 (2020). https://doi.org/10.1007/s11668-020-00914-w

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11668-020-00914-w

Keywords

Navigation