Skip to main content
Log in

Failure Assessment of an Admiralty Brass Oil Exchanger Tubes

  • Technical Article---Peer-Reviewed
  • Published:
Journal of Failure Analysis and Prevention Aims and scope Submit manuscript

Abstract

Failure analysis of a tubular oil heat exchanger made up of admiralty brass in an industrial unit was investigated. In the oil exchanger, circulating water is used as a coolant inside the brass tubes to reduce the temperature of oil flowing inside the brass shell. The causes of failure of the leaked admiral tubes were investigated performing various visual and microscopic examinations. Chemical analysis of the corrosion scales and its phase analysis with x-ray diffraction and microstructural examinations by optical and scanning electron microscopy were carried out. The study revealed that tube material was suffering from extensive de-zincification and under-deposit pitting.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. R.K. Shah, D.P. Sekulic, Fundamentals of Heat Exchanger Design, 1st edn. (John Wiley & Sons, New Jersey, 2003)

    Book  Google Scholar 

  2. A.L.H. Costa, E.M. Queiroz, Design optimization of shell-and-tube heat exchangers. Appl. Therm. Eng. 28(14–15), 1798–1805 (2008)

    Article  Google Scholar 

  3. V.K. Patel, R.V. Rao, Design optimization of shell-and-tube heat exchanger using particle swarm optimization technique. Appl. Therm. Eng. 30(11–12), 1417–1425 (2010)

    Article  Google Scholar 

  4. E.A.D. Saunders, Heat Exchangers: Selection, Design & Construction, 1st edn. (Longman Scientific & Technical, New York, 1988)

    Google Scholar 

  5. Corrosion. ASM handbook, vol. 13. USA: ASM International; 1992

  6. K. Rabindranath, N. Tanoli, H. Gopal, Failure investigation of brass heat exchanger tube. Eng. Fail. Anal. 26, 332–336 (2012)

    Article  Google Scholar 

  7. R.K. Dinnappa, S.M. Mayanna, The dezincification of brass and its inhibition in acidic chloride and sulphate solutions. Corros. Sci. 27(4), 349–369 (1987)

    Article  CAS  Google Scholar 

  8. H. Lu, K. Gao, W. Chu, Determination of tensile stress induced by dezincification layer during corrosion for brass. Corros. Sci. 40(10), 1663–1670 (1998)

    Article  CAS  Google Scholar 

  9. A.S. El-Amoush, A. Zamil, D. Jaber, N. Ismail, Stress corrosion cracking of the pre-immersed tin brass heat exchanger tube in an ammoniacal solution. Mater. Des. 56, 842–847 (2014)

    Article  CAS  Google Scholar 

  10. S. Qu, G. Yao, J.F. Tian, Z.F. Zhang, Failure analysis of the brass tubes in a lubricating oil cooler. Eng. Fail. Anal. 18(8), 2232–2239 (2011)

    Article  CAS  Google Scholar 

  11. K. Ranjbar, Effect of flow induced corrosion and erosion on failure of a tubular heat exchanger. Mater. Des. 31(1), 613–619 (2010)

    Article  CAS  Google Scholar 

  12. W.E. Heaton, Impingement corrosion of condenser tubes. Br. Corros. J. 12(1), 15–23 (1977)

    Article  CAS  Google Scholar 

  13. U. Klein, A. Zunkel, A. Eberle, Breakdown of heat exchangers due to erosion corrosion and fretting caused by inappropriate operating conditions. Eng. Fail. Anal. 43, 271–280 (2014)

    Article  Google Scholar 

  14. Z. Xia, Z. Szklarska-Smialowska, Pitting of admiralty brass. Corrosion 46(1), 85–88 (1990)

    Article  CAS  Google Scholar 

  15. A. Vazdirvanidis, S. Papadopoulou, S. Papaefthymiou, G. Pantazopoulos, D. Skarmoutsos, Copper tubing failure due to ant-nest corrosion. In MATEC Web of Conferences, ICEAF 2018-5th International Conference of Engineering Against Failure, June 20–22 Chios Island, Greece

  16. T.S. Rao, K.V.K. Nair, Microbiologically influenced stress corrosion cracking failure of admiralty brass condenser tubes in a nuclear power plant cooled by freshwater. Corros. Sci. 39(11), 1821–1836 (1998)

    Article  Google Scholar 

  17. H. Han, Y.L. He, W.Q. Tao, Y.S. Li, A parameter study of tube bundle heat exchangers for fouling rate reduction. Int. J. Heat Mass Transfer 72, 210–221 (2014)

    Article  Google Scholar 

  18. E. Sarver, M. Edwards, Effects of flow, brass location, tube materials and temperature on corrosion of brass plumbing devices. Corros. Sci. 53(5), 1813–1824 (2011)

    Article  CAS  Google Scholar 

  19. R. Taherzadeh Mousavian, E. Hajjari, D. Ghasemi, M. Kojouri Manesh, K. Ranjbar, Failure analysis of a shell and tube oil cooler. Eng. Fail. Anal. 18(1), 202–211 (2011)

    Article  Google Scholar 

  20. E.R. Weishaupt, M.E. Stevenson, J.L. McDougall, D.A. Turnquist, Case study: corrosion failure of yellow brass tubing in radiator application. J. Fail. Anal. And Preven. 12(3), 242–247 (2012)

    Article  Google Scholar 

  21. R. Karpagavalli, R. Balasubramaniam, Development of novel brasses to resist dezincification. Corros. Sci. 49(3), 963–979 (2007)

    Article  CAS  Google Scholar 

Download references

Acknowledgments

The authors highly appreciate the financial support (Grant No. SCU.EM98.322) provided by Shahid Chamran University of Ahvaz, Iran.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Khalil Ranjbar.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ranjbar, K., Taghavian, A. & Amra, M. Failure Assessment of an Admiralty Brass Oil Exchanger Tubes. J Fail. Anal. and Preven. 20, 218–225 (2020). https://doi.org/10.1007/s11668-020-00823-y

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11668-020-00823-y

Keywords

Navigation