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Journal of Failure Analysis and Prevention

, Volume 12, Issue 2, pp 130–138 | Cite as

Study of Failure Modes Affecting a Crimped Nut Related to Forging Process

  • N. Hentati
  • A. Makni
  • R. Elleuch
Case History---Peer-Reviewed
  • 156 Downloads

Abstract

In this current study, the problems caused by hot and cold forging—the two successive manufacturing process of a crimped nut—were investigated and resolved. The forged material is a leaded brass (CuZn39Pb2). Concerning the problem faced during hot forging (stamping), we chose a methodology based on the reproduction of industrial phenomena in laboratory scale. The study of this problem was conducted by micrographic and chemical analyses. For cold forging (crimping), a mechanical and microstructural characterization of the brass was performed in various conditions of heat treatment and shaping. Two items were proven in this study: (1) the use of graphite reduced the oxidation of the brass which was heated at the forging temperature to quarter; and (2) the heat treatment and annealing at 300°C avoided cracking during cold forging.

Keywords

Failure mode Crimped nut Forging process Heat treatment 

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Copyright information

© ASM International 2012

Authors and Affiliations

  1. 1.Laboratoire des Systèmes Electro-Mécaniques (LASEM)Ecole Nationale d’Ingénieurs de SfaxSfaxTunisia

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