Second Stage Gas Turbine Blade Premature Replacement Investigation
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This article investigates the root causes of the premature failure and replacement of a set of second-stage turbine blades from a heavy industrial gas turbine engine. The investigations included dye-penetrant testing, optical microscopy, X-ray diffractometry (XRD), Environmental Scanning Electron Microscopy (ESEM), and energy dispersive X-ray spectroscopy (EDS) techniques. Moreover, the effect of heat treatment process on restoring the blade microstructure so that the properties were suitable for service was also explored. As a result of the investigation, the second-stage turbine blades premature failure was attributed to the grain boundary secondary phase precipitates. These precipitates were present in the “as-found” condition of the investigated blades.
KeywordsGas turbine blade Secondary phase precipitates, oxidation
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