Skip to main content
SpringerLink
Log in

Preparation of Plasma Cladding Gradient Wear-Resistant Layer and Study on Its Impact Fatigue Properties

  • Peer Reviewed
  • Published:
Journal of Thermal Spray Technology Aims and scope Submit manuscript

Abstract

Plasma cladding technology is used to prepare plasma cladding gradient wear-resistant specimens, and the performance of these specimens is analyzed and compared with those of single cladding specimens. The results indicate that plasma cladding gradient wear-resistant layers implement the gradient changes in microstructure and hardness from the surface of the outer cladding layer to the fusion line and that the outer and inner cladding layers are well combined, the inner cladding layer can improve rapid decreases in hardness of single wear-resistant samples from the cladding layer to the matrix, changes in hardness from the outer to inner cladding layer are buffered, and the inner cladding layer performs important functions in the transition between the outer cladding layer and substrate. The highest hardness of the outer layer, which reaches 735 HV0.1, is approximately 3.9 times that of the matrix. The impact fatigue resistance performance of the plasma gradient cladding specimens is superior to that of single cladding specimens, and fatigue cracks begin to form only after 1 × 105 cyclical impacts.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. J.G. Li and H.J. Zhang, “The Anchor Net Spray Grouting” Technology in the Application of the Spray Water Governance, Coal, 2007, 16(7), p 23-24

    Google Scholar 

  2. H. Jiang, The Prevention and Control of Roof Rain During the Excavation of 10 Layer Coal Working Face, Shandong Coal Sci. Technol., 2005, 4, p 20

    Google Scholar 

  3. Y.J. Zhang, X.S. Zhang, S.J. Lu et al., The Governance of Roadway Rain with BR Type Leaching Agent, Coal Sci. Technol., 1999, 2, p 43

    Google Scholar 

  4. Z.J. Wen, Coal Winning Machine Guide Sliding Boots of Casting and Heat Treatment Process, Hebei Coal, 2006, 5, p 36-37

    Google Scholar 

  5. S. Sharma, Abrasive Wear Study of NiCrFeSiB Flame Sprayed Coating, J. Inst. Eng., 2013, 94(2), p 75-80

    Google Scholar 

  6. H.L. Tian, S.C. Wei, Y.X. Chen et al., Wear Behavior of High Velocity Arc Spraying FeNiCrAlBRE/Ni95Al Composite Coatings, Phys. Procedia, 2013, 50, p 282-287

    Article  Google Scholar 

  7. C. Henkes and H. Olivier, Flow Characterization of a Detonation Gun Facility and First Coating Experiments, J. Therm. Spray Technol., 2014, 23(5), p 795-808

    Article  Google Scholar 

  8. Q. Wang, Z. Chen, Z. Ding et al., Microstructure and Wear Performance of WC Reinforced Ni-Based Spraying-Welding Coating, J. Hunan Univ., 2009, 4, p 013

    Google Scholar 

  9. A. Jung, R. Zenker, J. Lerche et al., Microstructural Analysis of Electron Beam Cladded Surface Layers Using Co-and Fe-Enriched Additives, Adv. Eng. Mater., 2014, 16(8), p 1010-1017

    Article  Google Scholar 

  10. Y.P. Wu and H.Q. Li, The Effect of Rare Earth Elements and Process Parameters on the Quality of the Plasma Cladding Layer, Heat Treat. Met., 2002, 27(4), p 32-34

    Google Scholar 

  11. H. Gao, Y.P. Wu, C. Tao et al., The Microstructure and Properties of Plasma Cladding Fe-Based Composite Cladding Layer, Heat Treat. Met., 2008, 33(8), p 41-43

    Google Scholar 

  12. L.M. Wang, The Abrasive Wear Properties and Mechanism of Plasma Cladding High Chromium Iron-Based Cladding Layer, Lab. Res. Explor., 2009, 28(12), p 24-26

    Google Scholar 

  13. L.M. Zhang, D.B. Sun, H.Q. Li et al., The Characteristics of Structure and the Heat Affected Zone of Plasma Cladding Iron-Based Cladding Layer, J. Univ. Sci. Technol. Beijing, 2007, 29(5), p 490-493

    Google Scholar 

  14. Y.L. Tian, H.F. Liu, B.W. Liu et al., Research on the Microstructure and Properties of Plasma Cladding Nickel-Based Metallurgy and Composite Material Cladding Layer, Therm. Spray Technol., 2010, 2(1), p 30-35

    Google Scholar 

  15. S.Y. Yao, H.Q. Li, and Q.M. Zhang, The Application of Plasma Cladding Coating Technology in Coal Mines, Coal Mine Mach., 2004, 5, p 71-73

    Google Scholar 

  16. H.T. Liu, J.P. Gao, S.R. Ge et al., Research on the Organization and Performance of Plasma Cladding Cr6MnV Shearer Sliding Boots Materials, Min. Proc. Equip., 2011, 7, p 134-137

    Google Scholar 

  17. T.G. Woo, I.S. Park, K.H. Jung, W.Y. Jeon, Y.K. Hwang, and K.W. Seol, Effects of Plasma Treatment on the Peel Strength of Ni on Polyimide, Electron. Mater. Lett., 2012, 2, p 151-156

    Article  Google Scholar 

  18. S.H. Bang, K.K. Kim, H.Y. Jung, T.H. Kim, S.H. Jeon, and J.B. Seol, Application of NiMoNb Adhesion Layer on Plasma-Treated Polyimide Substrate for Flexible Electronic Devices, Thin Solid Films, 2014, 558, p 405-410

    Article  Google Scholar 

  19. S.S. Manjunatha and S. Basavarajappa, Effect of Powder Particle Size on Wear Resistance of Plasma Sprayed Molybdenum Coating, J. Eng. Tribol., 2014, 7, p 789-796

    Google Scholar 

  20. J.B. Liu, Microstructure and Corrosion Resistance of Cr7C3/γ-Fe Ceramal Composite Coating Fabricated by Plasma Cladding, Wuhan Univ. J. Nat. Sci., 2007, 12(6), p 1109-1112

    Article  Google Scholar 

  21. Z.H. Dai, W.Z. Zhao, and H.Y. Hao, Research on the Wear Characteristics of High Chromium Autolysis Metallurgical Welding Cladding Layer, Mater. Prot., 2003, 36(2), p 7-9

    Google Scholar 

  22. M. Wang, M.K. Wang, and Y. Liu, Research on the Plasma Beam Surface Metallurgy Preparation of Iron-Based Gradient Cladding Layer, Cem. Carbide, 2009, 26(2), p 76-81

    Google Scholar 

Download references

Acknowledgment

This research is supported by National Basic Research Program of China (No. 2014CB046303).

Author information

Authors and Affiliations

  1. School of Materials Science and Engineering, China University of Mining and Technology, Xuzhou, 221116, China

    Dekun Zhang, Yuan Liu & Yan Yin

Authors
  1. Dekun Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Yuan Liu
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Yan Yin
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Dekun Zhang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhang, D., Liu, Y. & Yin, Y. Preparation of Plasma Cladding Gradient Wear-Resistant Layer and Study on Its Impact Fatigue Properties. J Therm Spray Tech 25, 535–545 (2016). https://doi.org/10.1007/s11666-015-0370-8

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11666-015-0370-8

Keywords

Search

Navigation