Journal of Thermal Spray Technology

, Volume 21, Issue 3–4, pp 425–434 | Cite as

Titanium Dioxide Coatings Sprayed by a Water-Stabilized Plasma Gun (WSP) with Argon and Nitrogen as the Powder Feeding Gas: Differences in Structural, Mechanical and Photocatalytic Behavior

  • P. Ctibor
  • Z. Pala
  • J. Sedláček
  • V. Štengl
  • I. Píš
  • T. Zahoranová
  • V. Nehasil
Peer-Reviewed

Abstract

Titanium dioxide coatings were sprayed by a water-stabilized plasma gun to form robust self-supporting bodies with a photocatalytically active surface. Agglomerated nanometric powder was used as a feedstock. In one case argon was used as a powder-feeding as well as coating-cooling gas whereas in the other case nitrogen was used. Stainless steel was used as a substrate and the coatings were released after the cooling. Over one millimeter thick self-supporting bodies were studied by XRD, HR-TEM, XPS, Raman spectroscopy, UV-VIS spectrophotometry and photocatalytic tests. Selected tests were done at the surface as well as at the bottom side representing the contact surface with the substrate during the spray process. Porosity was studied by image analysis on polished cross sections where also microhardness was measured. The dominant phase present in the sprayed samples was rutile, whereas anatase was only a minor component. The hydrogen content in the nitrogen-assisted coating was higher, but the character of the optical absorption edge remained the same for both samples. Photoelectron spectroscopy revealed differences in the character of the O1s peak between both samples. The photocatalytic activity was tested by decomposition of acetone at UV illumination, whereas also the end products—CO and CO2—were monitored. The nitrogen-assisted coating was revealed as a more efficient photocatalyst. Certain aspects of a thermal post-treatment on the coatings are discussed as well. Color and electrical conductivity are markedly changed at annealing at 760 °C, whereas only very small changes of the as-sprayed coating character correspond to annealing at 500 °C.

Keywords

bandgap photocatalysis resistivity spectroscopy TiO2 

Notes

Acknowledgments

The work done at IPP ASCR was supported by the Academy of Science of the Czech Republic under project AV0 Z20430508 and the work done at FMP by the research program MSM 0021620834 financed by the Ministry of Education of the Czech Republic. I. Píš thanks also the Grant Agency of the Czech Republic (Grant No. 202/09/H041) for the research support. The authors thank N. Murafa, IIC ASCR, for the HR-TEM micrographs.

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Copyright information

© ASM International 2012

Authors and Affiliations

  • P. Ctibor
    • 1
  • Z. Pala
    • 1
  • J. Sedláček
    • 2
  • V. Štengl
    • 3
  • I. Píš
    • 4
  • T. Zahoranová
    • 4
  • V. Nehasil
    • 4
  1. 1.Institute of Plasma PhysicsASCRPraha 8Czech Republic
  2. 2.Department of Electrotechnology, Faculty of Electrical EngineeringCzech Technical UniversityPraha 6Czech Republic
  3. 3.Institute of Inorganic ChemistryASCRHusinec-RezCzech Republic
  4. 4.Department of Surface and Plasma Science, Faculty of Mathematics and PhysicsCharles UniversityPraha 8Czech Republic

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