Skip to main content
Log in

Modern Industrial Approach to Qualification of Spray Booths and Laboratory Personnel

  • Peer Reviewed
  • Published:
Journal of Thermal Spray Technology Aims and scope Submit manuscript

Abstract

Reproducibility, repeatability, and reliability are key words in current development of thermal spraying. This article addresses examples of means and procedures, from an industrial point of view, for use during introduction (or recertification) of new spray equipment and new lab personnel. Modern statistical tools, such as two-sample t-tests, ANOVA-analyses and run charts are being applied and defined rules for acceptance/rejection of new machines and personnel are being discussed. It needs to be pointed out that the article gives an industrial approach, rather than a scientific approach, for securing the quality in a modern spray shop over time.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

References

  1. C. Moreau, P. Gougeon, M. Lamontagne, V. Lacasse, G. Vaudreuil, and P. Cielo, On-Line Control of the Plasma Spraying Process by Monitoring the Temperature, Velocity and Trajectory of In-Flight Particles, Thermal Spray Industrial Applications, C.C. Berndt and S. Sampath, Ed., June 20-24, 1994 (Boston, MA), ASM International, 1994, p 431-437

  2. P. Gougeon, C. Moreau, V. Lacasse, M. Lamontagne, I. Powell, and A. Bewsher, Advanced Processing Techniques—Particulate Materials, Proc. Conf. on Powder Metallurgy and Particulate Materials, Vol. 6 (Toronto), Metal Powder Industries Federation, 1994, p 199-210

  3. P. Nylén, J. Wigren, J. Idetjärn, L. Pejryd, M. Friis, and P. Moretto, On-line Microstructure and Property Control of a Thermal Sprayed Abrasive Coating, Thermal Spray 2001: New Surfaces for a New Millenium, C.C. Berndt, K.A. Khor, and E.F. Lugscheider, Ed., May 28-30, 2001 (Singapore), ASM International, 2001, p 1213

  4. J. Wigren and P. Nylén, Production Experiences of On-Line Diagnostic Systems In Plasma- and Flame Spraying, Thermal Spray 2003: Advancing the Science and Applying the Technology, Vol. 2, B.R. Marple and C. Moreau, Ed., May 5-8, 2003 (Orlando, FL), ASM International, 2003, p 1237

  5. P. Nylén, J. Lemaitre, and J. Wigren, Sensitivity Study of Four On-Line Diagnostic Systems for Plasma Spraying, Thermal Spray 2003: Advancing the Science and Applying the Technology, Vol. 2, B.R. Marple and C. Moreau, Ed., May 5-8, 2003 (Orlando, FL), ASM International, 2003, p 1101

  6. L. Pejryd, J. Wigren, and N. Hanner, The Ultimate Spray Booth, Thermal Spray: A united Forum for Scientific and Technological Advances, C.C. Berndt, Ed., Sept 15-18, 1997 (Indianapolis, IN), ASM International, 1998, p 445-450

  7. J.P. Sauer, Training in Coating Evaluation Techniques—A Unique Approach for Discussion, Thermal Spray: Practical Solutions for Engineering Problems, C.C. Berndt, Ed., Oct 7-11, 1996 (Cincinnati, OH), ASM International, 1996, p 773-776

  8. J. Wigren and K. Täng, Some Considerations for the Routine Testing of Thermal Sprayed Coatings, Thermal Spray 2001: New Surfaces for a New Millenium, C.C. Berndt, K.A. Khor, and E.F. Lugscheider, Ed., May 28-30, 2001 (Singapore), ASM International, 2001, p 1221-1228

  9. J. Wigren and K. Täng, Quality Considerations for the Evaluation of Thermal Sprayed Coatings, J. Therm. Spray Technol., 2007, 16(4), p 533-540

    Article  CAS  ADS  Google Scholar 

  10. J. Sauer, and M. van Wonderen, Standardization in Coating Evaluation: A Universal System for Repair Coatings, International Thermal Spray Conference, E. Lugscheider and C.C. Berndt, Ed., March 4-6, 2002 (Essen, germany), DVS Deutscher Verband für Schweiβen, 2002, p 631-634

  11. M. van Wonderen, and J.P. Sauer, Standardization in Quality Control of Thermal Spray Coatings, Thermal Spray 2003: Advancing the Science and Applying the Technology, Vol. 2, B.R. Marple and C. Moreau, Ed., May 5-8, 2003 (Orlando, FL), ASM International, 2003, p 725-730

  12. PKR, Thermal Spray Software, Developed by Volvo Information Technology Through IST, Hans-Gunnar Nilsson, 1997

  13. Standard Test Method for Adhesion or Cohesion Strength of Thermal Spray Coatings, ASTM C633-01 (Reapproved 2008), 2001.03.10 (R2008)

  14. FM® 1000 Adhesive Film from Cytec Engineered Materials Inc., Tempe, Arizona

  15. Standard Test Methods for Rockwell Hardness of Metallic Materials, ASTM E18-08b, 2008.12.01

  16. Six Sigma Black Belt Educational Course Module 1-5, ASI, Quality Systems, Walton Park, Milton Keyes, UK

  17. NADCAP Heat Treating Task Group Auditor-Supplier Handbook E 1.2. Edition March 11, 2009

  18. J. Svantesson and J. Wigren, A study of Ni-5wt.% Al Coatings Produced from Different Feedstock Powder, J. Therm. Spray Technol., 1992, 1(1), p 65-70

    Article  CAS  ADS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to J. Wigren.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Wigren, J., Johansson, J. Modern Industrial Approach to Qualification of Spray Booths and Laboratory Personnel. J Therm Spray Tech 19, 828–834 (2010). https://doi.org/10.1007/s11666-009-9465-4

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11666-009-9465-4

Keywords

Navigation