Abstract
This paper reports the microstructure and corrosion behavior of a Nb-containing stainless steel surfacing layer prepared by tungsten inert gas (TIG) powder surfacing. The focus was to achieve a clear understanding of the relationships between the Nb-addition and cavitation erosion behavior. In order to eliminate the microstructure inhomogeneity of as-welded samples, solution heat treatment was carried out. It is considered to set the heat treatment temperature at 1150 °C and 1250 °C to minimize the precipitation phase. Results showed that due to the Nb addition the as-welded 22Cr9Ni3MoNb surfacing layer had higher hardness, a lower pitting potential, and better cavitation erosion resistance. Because of the existence of a great quantity of precipitates, heat treatment at 1250 °C had an adverse effect on the mechanical properties and cavitation erosion resistance of surfacing layer samples.
Similar content being viewed by others
References
W. Deng, G. Hou, S. Li, J. Han, X. Zhao, X. Liu, Y. An, H. Zhou, and J. Chen, A New Methodology to Prepare Ceramic-Organic Composite Coatings with Good Cavitation Erosion Resistance, Ultrason. Sonochem., 2018, 44, p 115–119. https://doi.org/10.1016/j.ultsonch.2018.02.018
X. Yang, J. Zhang, and G. Li, Cavitation Erosion Behaviour and Mechanism of HVOF-Sprayed NiCrBSi–(Cr3C2–NiCr) Composite Coatings, Surf. Eng., 2016, 34, p 1–8. https://doi.org/10.1080/02670844.2016.1258770
F.T. Cheng, P. Shi, and H.C. Man, Correlation of Cavitation Erosion Resistance with Indentation-Derived Properties for a NiTi Alloy, Scripta Mater., 2001, 45, p 1083–1089. https://doi.org/10.1016/S1359-6462(01)01143-5
S.S. Poloskov, D.S. Buzorina, and V.A. Erofeev, Application of Surfacing Using Consumable Electrode with an Additional Filler Wire to Ensure the Required Operational Properties of Pipeline Valves, IOP Conf. Series: Mater. Sci. Eng., 2020, 966, p 12015–12016. https://doi.org/10.1088/1757-899X/966/1/012015
L. Feng and N. Yang, Stainless Steel Welding and Development Trend of Welding Technology, IOP Conf. Series: Earth Environ. Sci., 2019, 252, p 22117. https://doi.org/10.1088/1755-1315/252/2/022117
S. Patra, A. Agrawal, A. Mandal, and A.S. Podder, Characteristics and Manufacturability of Duplex Stainless Steel: A Review, Trans. Indian Inst. Metals, 2021, 74(5), p 1089–1098. https://doi.org/10.1007/s12666-021-02278-7
A. Al-Hashem and W. Riad, The Effect of Duplex Stainless Steel Microstructure on its Cavitation Morphology in Seawater, Mater. Charact., 2001, 47, p 389–395. https://doi.org/10.1016/S1044-5803(02)00186-9
A. Al-Hashem, P.G. Caceres, A. Abdullah, and H.M. Shalaby, Cavitation Corrosion of Duplex Stainless Steel in Seawater, Corrosion, 1997, 53, p 103–113. https://doi.org/10.5006/1.3280438
I. Mitelea, L.M. Micu, I. Bordeaşu, and C.M. Crăciunescu, Cavitation Erosion of Sensitized UNS S31803 Duplex Stainless Steels, J. Mater. Eng. Perform., 2016, 25, p 1939–1944. https://doi.org/10.1007/s11665-016-2045-0
T. Wan, N. Xiao, H. Shen, and X. Yong, The Effect of Chloride Ions on the Corroded Surface Layer of 00Cr22Ni5Mo3N Duplex Stainless Steel Under Cavitation, Ultrason. Sonochem., 2016, 33, p 1–9. https://doi.org/10.1016/j.ultsonch.2016.04.019
W. Ai, K.H. Lo, and C.T. Kwok, Cavitation Erosion of a Spinodally Decomposed Wrought Duplex Stainless Steel in a Benign Environment, Wear, 2019, 424–425, p 111–121. https://doi.org/10.1016/j.wear.2019.01.097
R.H. Richman and W.P. Mcnaughton, Correlation of Cavitation Erosion Behavior with Mechanical Properties of Metals, Wear, 1990, 140, p 63–82. https://doi.org/10.1016/0043-1648(90)90122-Q
A. Saeed-Akbari, J. Imlau, U. Prahl, and W. Bleck, Derivation and Variation in Composition-Dependent Stacking Fault Energy Maps Based on Subregular Solution Model in High-Manganese Steels, Metall. Mater. Trans. A., 2009, 40, p 3076–3090. https://doi.org/10.1007/s11661-009-0050-8
S. Allain, J.P. Chateau, O. Bouaziz, S. Migot, and N. Guelton, Correlations Between the Calculated Stacking Fault Energy and the Plasticity Mechanisms in Fe–Mn–C Alloys, Mater. Sci. Eng. A, 2004, 387, p 158–162. https://doi.org/10.1016/j.msea.2004.01.059
J.K. Hwang, Deformation Behaviors of Various Fe–Mn–C Twinning-Induced Plasticity Steels: Effect of Stacking Fault Energy and Chemical Composition, J. Mater. Sci., 2019 https://doi.org/10.1007/s10853-019-04018-1
L. Chen, Z. Yang, and X. Qin, Some Aspects of High manganese Twinning-Induced Plasticity (TWIP) Steel, A Review, Acta Metall. Sin., 2013, 26, p 1–15. https://doi.org/10.1007/s40195-012-0501-x
R. Elliott, K. Coley, S. Mostaghel, and M. Ba Rati, Review of Manganese Processing for Production of TRIP/TWIP Steels, Part 1: Current Practice and Processing Fundamentals, J. Miner. Metals Mater. Soc JOM, 2018 https://doi.org/10.1007/s11837-018-2769-4
Y. Yang and H. Qian, Investigation on Aging σ-Phase Precipitation Kinetics and Pitting Corrosion of 22 Pct Cr Economical duplex Stainless Steel with Mn Addition, Metall. Mater. Trans. A., 2018 https://doi.org/10.1007/s11661-018-4634-z
I. Toor, P.J. Hyun, and H.S. Kwon, Development of High Mn-N Duplex Stainless Steel for Automobile Structural Components, Corros. Sci., 2008, 50, p 404–410. https://doi.org/10.1016/j.corsci.2007.07.004
L.G. Martinez, K. Imakuma, and A.F. Padilha, Influence of Niobium on Stacking-Fault Energy of All-Austenite Stainless Steels, Steel Res., 1992, 63, p 221–223. https://doi.org/10.1002/srin.199200503
J. Takahashi, K. Kawakami, J.I. Hamada, and K. Kimura, Direct Observation of Niobium Segregation to Dislocations in Steel, Acta Mater., 2016, 107, p 415–422. https://doi.org/10.1016/j.actamat.2016.01.070
S.Q. Wu, C.H. Zhang, S. Zhang, Q. Wang, Y. Liu, and A. Abdullah, Effect of Nb Addition on Microstructure and Corrosion Resistance of Novel Stainless Steels Fabricated by Direct Laser Metal Deposition, Mater. Res. Express, 2018 https://doi.org/10.1088/2053-1591/aab699
R. Fussik, G. Egels, W. Theisen, and S. Weber, Stacking Fault Energy in Relation to Hydrogen Environment Embrittlement of Metastable Austenitic Stainless CrNi-Steels, Metals, 2021 https://doi.org/10.3390/met11081170
M. Knyazeva and M. Pohl, Duplex Steels: Part I: Genesis, Formation, structure, Metallogr. Microstruct. Anal., 2013, 2, p 113–121. https://doi.org/10.1007/s13632-013-0066-8
S.M. Yang, Y.C. Chen, C.H. Chen, W.P. Huang, and D.Y. Lin, Microstructural Characterization of δ/γ/σ/γ2/χ Phases in Silver-Doped 2205 Duplex Stainless Steel Under 800°C Aging, J. Alloys Compd., 2015, 633, p 48–53. https://doi.org/10.1016/j.jallcom.2015.01.165
B.M. Sim, T.S. Hong, M.A.A. Hanim, E.J.N. Tchan, and M.K. Talari, The Influence of Post Weld Heat Treatment Precipitation on Duplex Stainless Steels Weld Overlay Towards Pitting Corrosion, Materials, 2019, 12(20), p 3285. https://doi.org/10.3390/ma12203285
M. Knyazeva and M. Pohl, Duplex Steels. Part II: Carbides and Nitrides, Metallogr. Microstruct. Anal., 2013, 2, p 343–351. https://doi.org/10.1007/s13632-013-0088-2
P.W. Robinson and D.H. Jack, Precipitation of z-Phase in a High-Nitrogen Stainless Steel, J. Heat. Treat., 1985, 4, p 69–74. https://doi.org/10.1007/BF02835491
Y. Li, Y. Liu, C. Liu, C. Li, and H. Li, Mechanism for the Formation of Z-Phase in 25Cr-20Ni-Nb-N Austenitic Stainless Steel, Mater. Lett., 2018, 233, p 16–19. https://doi.org/10.1016/j.matlet.2018.08.141
J. Fu, J. Wang, F. Li, K. Cui, X. Du, and Y. Wu, Effect of Nb Addition on the Microstructure and Corrosion Resistance of Ferritic Stainless Steel, Appl. Phys. A-Mater. Sci. Process., 2020, 126, p 1–12. https://doi.org/10.1007/s00339-020-3383-1
N.D. Nam and J.G. Kim, Effect of Niobium on the Corrosion Behaviour of Low Alloy Steel in Sulfuric Acid Solution, Corros. Sci., 2010, 52, p 3377–3384. https://doi.org/10.1016/j.corsci.2010.06.010
A. As, A. Lk, B. An, C. Aha, C. Bsaa, and A. Mm, Microstructure and Corrosion Behavior of a Novel Additively Manufactured Maraging Stainless Steel, Electrochim. Acta, 2020, 339, p 135925. https://doi.org/10.1016/j.electacta.2020.135925
Y. Yang, H. Zeng, S. Xin, X. Hou, and M. Li, Electrochemical Corrosion Behavior of 2205 Duplex Stainless Steel in Hot Concentrated Seawater Under Vacuum Conditions, Corros. Sci., 2019, 165, p 108383. https://doi.org/10.1016/j.corsci.2019.108383
B. Zhang, X.X. Wei, B. Wu, J. Wang, X.H. Shao, L.X. Yang, S.J. Zheng, Y.T. Zhou, Q.Q. Jin, and E.E. Oguzie, Chloride Attack on the Passive Film of Duplex Alloy, Corros. Sci., 2019, 154, p 123–128. https://doi.org/10.1016/j.corsci.2019.04.012
B. Hirschorn, M.E. Orazem, B. Tribollet, V. Vivier, I. Frateur, and M. Musiani, Determination of Effective Capacitance and Film Thickness From Constant-Phase-Element Parameters, Electrochim. Acta, 2010, 55, p 6218–6227. https://doi.org/10.1016/j.electacta.2009.10.065
Y. Zheng, Z. Yao, X. Wei, and K. Wei, The Synergistic Effect Between Erosion and Corrosion in Acidic Slurry Medium, Wear, 1995, 186–187, p 555–561. https://doi.org/10.1016/0043-1648(95)07132-6
K. Selvam, P. Mandal, H.S. Grewal, and H.S. Arora, Ultrasonic Cavitation Erosion-Corrosion Behavior of Friction Stir Processed Stainless Steel, Ultrason. Sonochem., 2018, 44, p S589890530X. https://doi.org/10.1016/j.ultsonch.2018.02.041
Acknowledgments
All authors contributed to the study conception and design. Bao YF and Xie BQ designed the experimental, Xie BQ, Wang ZR and Guo LP carried out the measurements, Wu ZY wrote the manuscript. All authors contributed to the preparation and discussion of the manuscript. The final version of the manuscript was approved by all authors.
Funding
This research was financial supported by the National Natural Science Foundation of China [Grant number 51879089].
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare no financial or commercial conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Bao, Y., Wu, Z., Xie, B. et al. Strengthening Effect of Nb on Microstructure and Cavitation Erosion Behavior of Duplex Stainless Steel Surfacing Layer. J. of Materi Eng and Perform 33, 240–255 (2024). https://doi.org/10.1007/s11665-023-07982-7
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-023-07982-7