Skip to main content
Log in

New Insight on the Effect of Yttria-Based Secondary Phases on Sintering and Electrical Behavior of Aluminum Nitride Ceramics

  • Technical Article
  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

Full dense aluminum nitride ceramics (AlN) were prepared by hot-pressing sintering with and without yttrium oxide (Y2O3) as sintering aid. An intensive analysis of the AlN raw powder was performed to identify impurities. AlN grains appeared to be coated of an amorphous layer mainly composed of boehmite-like bonds. Thanks to the sintering process used all samples obtained exhibit high densification rate. The crystalized secondary phases identified by x-ray diffraction belong to the pseudo-binary Al2O3 – Y2O3. During sintering, AlN’s native oxide phase, observed on grains surface, plays a key role on formation of yttrium-based secondary phases such as YAM (Y4Al2O9), YAP (YAlO3) and YAG (Y3Al5O12). The formation of secondary phases was investigated thanks to quenching tests at different temperatures from 1400 to 1600 °C. Influence of secondary phases on DC electrical behavior was determined using current leakage measurement. The electrical properties appeared to be more impacted by the presence of these phases than by the densification improvement caused by yttria addition.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. H. Jiang et al., Effect of Hot-Pressing Sintering on Thermal and Electrical Properties of AlN Ceramics with Impedance Spectroscopy and Dielectric Relaxations Analysis, J. Eur. Ceram. Soc., 2019, 39(16), p 5174–5180. https://doi.org/10.1016/j.jeurceramsoc.2019.08.029

    Article  CAS  Google Scholar 

  2. J. F. Shackelford and CRC Press, Eds., CRC materials science and engineering handbook, Fourth edition. Boca Raton: CRC Press, Taylor & Francis Group, 2016

  3. F. Miyashiro, N. Iwase, A. Tsuge, F. Ueno, M. Nakahashi and T. Takahashi, High Thermal Conductivity Aluminum Nitride Ceramic Substrates and Packages, IEEE Trans. Compon. Hybrids Manuf. Technol., 1990, 13(2), p 313–319. https://doi.org/10.1109/33.56163

    Article  CAS  Google Scholar 

  4. Y. Baik and R.A.L. Drew, Aluminum Nitride: Processing and Applications, Key Eng. Mater., 1996, 122–124, p 553. https://doi.org/10.4028/www.scientific.net/KEM.122-124.553

    Article  Google Scholar 

  5. X. Du, M. Qin, A. Farid, I.S. Humail and X. Qu, Study of Rare-Earth Oxide Sintering Aid Systems for AlN Ceramics, Mater. Sci. Eng. A, 2007, 460–461, p 471–474. https://doi.org/10.1016/j.msea.2007.01.137

    Article  CAS  Google Scholar 

  6. G.A. Slack, Nonmetallic crystals with high thermal conductivity, J. Phys. Chem. Solids, 1973, 34(2), p 321–335. https://doi.org/10.1016/0022-3697(73)90092-9

    Article  CAS  Google Scholar 

  7. L. Qiao, H. Zhou and R. Fu, Thermal conductivity of AlN ceramics sintered with CaF2 and YF3, Ceram. Int., 2003, 29(8), p 893–896. https://doi.org/10.1016/S0272-8842(03)00033-6

    Article  CAS  Google Scholar 

  8. A.L. Molisani, H. Goldenstein and H.N. Yoshimura, The Role of CaO Additive on Sintering of Aluminum Nitride Ceramics, Ceram. Int., 2017, 43(18), p 16972–16979. https://doi.org/10.1016/j.ceramint.2017.09.104

    Article  CAS  Google Scholar 

  9. I. Brodnikovska, A. Deriy and V. Petrovsky, Broadband Dielectric Response of AlN Ceramic Composites, Process. Appl. Ceram., 2014, 8(1), p 47–51. https://doi.org/10.2298/PAC1401047B

    Article  CAS  Google Scholar 

  10. A. AlShaikhi and G.P. Srivastava, Role of Additives in Enhancing the Thermal Conductivity of AlN Ceramics, J. Phys. Appl. Phys., 2008, 41(18), 185407. https://doi.org/10.1088/0022-3727/41/18/185407

    Article  CAS  Google Scholar 

  11. H.-S. Choi, H.-N. Im, Y.-M. Kim, A. Chavan and S.-J. Song, Structural, Thermal and Mechanical Properties of Aluminum Nitride Ceramics with CeO2 as a Sintering Aid, Ceram. Int., 2016, 42(10), p 11519–11524. https://doi.org/10.1016/j.ceramint.2016.04.028

    Article  CAS  Google Scholar 

  12. X. Xu, H. Zhuang, W. Li, S. Xu, B. Zhang and X. Fu, Improving Thermal Conductivity of Sm 2 O 3 -Doped ALN Ceramics by Changing Sintering Conditions, Mater. Sci. Eng. A, 2003, 342(1–2), p 104–108. https://doi.org/10.1016/S0921-5093(02)00254-X

    Article  Google Scholar 

  13. R. Terao, J. Tatami, T. Meguro and K. Komeya, Fracture Behavior of AlN Ceramics with Rare Earth Oxides, J. Eur. Ceram. Soc., 2002, 22(7), p 1051–1059. https://doi.org/10.1016/S0955-2219(01)00422-8

    Article  CAS  Google Scholar 

  14. H. Buhr, G. Muller, H. Wiggers, F. Aldinger, P. Foley and A. Roosen, Phase Composition, Oxygen Content, and Thermal Conductivity of AIN(Y2O3) Ceramics, J. Am. Ceram. Soc., 1991, 74(4), p 718–723. https://doi.org/10.1111/j.1151-2916.1991.tb06914.x

    Article  CAS  Google Scholar 

  15. T.B. Jackson, A.V. Virkar, K.L. More, R.B. Dinwiddie and R.A. Cutler, High-Thermal-Conductivity Aluminum Nitride Ceramics: The Effect of Thermodynamic, Kinetic, and Microstructural Factors, J. Am. Ceram. Soc., 2005, 80(6), p 1421–1435. https://doi.org/10.1111/j.1151-2916.1997.tb03000.x

    Article  Google Scholar 

  16. A.L. Molisani, H.N. Yoshimura and H. Goldenstein, Sintering Mechanisms in Aluminum Nitride with Y or Ca-Containing Additive, J. Mater. Sci. Mater. Electron., 2009, 20(1), p 1–8. https://doi.org/10.1007/s10854-008-9737-7

    Article  CAS  Google Scholar 

  17. A. Klimera, F. Raether and J. Ruska, Improving Strength by Controlling Segregation in Liquid Phase Sintered Aluminium Nitride Ceramics, J. Eur. Ceram. Soc., 2007, 27(2–3), p 1419–1424. https://doi.org/10.1016/j.jeurceramsoc.2006.04.098

    Article  CAS  Google Scholar 

  18. K. Watari, K. Ishizaki, T. Hamasaki and T. Fuyuki, Production of Ultrafine Yttria Powder and Its Application of Low Temperature Sintering Aluminium Nitride, J. Ceram. Soc. Jpn., 1988, 96(1119), p 1066–1072. https://doi.org/10.2109/jcersj.96.1066

    Article  CAS  Google Scholar 

  19. O. Fabrichnaya, H.J. Seifert, T. Ludwig, F. Aldinger and A. Navrotsky, The Assessment of Thermodynamic Parameters in the Al2O3-Y2O3 System and Phase Relations in the Y-Al-O System, Scand. J. Metall., 2001, 30(3), p 175–183. https://doi.org/10.1034/j.1600-0692.2001.300308.x

    Article  CAS  Google Scholar 

  20. K. Watari, M.E. Brito, M. Yasuoka, M.C. Valecillos and S. Kanzaki, Influence of Powder Characteristics on Sintering Process and Thermal Conductivity of Aluminum Nitride Ceramics, J. Ceram. Soc. Jpn., 1995, 103(1201), p 891–900. https://doi.org/10.2109/jcersj.103.891

    Article  CAS  Google Scholar 

  21. J.T. Kloprogge, L.V. Duong, B.J. Wood and R.L. Frost, XPS Study of the Major Minerals in Bauxite: Gibbsite, Bayerite and (Pseudo-)Boehmite, J. Colloid Interface Sci., 2006, 296(2), p 572–576. https://doi.org/10.1016/j.jcis.2005.09.054

    Article  CAS  Google Scholar 

  22. R. Neher, M. Herrmann, O. Fabrichnaya, D. Pavlyuchkov and H.J. Seifert, Liquid Phase Formation in the System AlN–Al2O3–Y2O3. Part I: Experimental Investigations, J. Eur. Ceram. Soc., 2013, 33(13–14), p 2447–2455. https://doi.org/10.1016/j.jeurceramsoc.2013.04.028

    Article  CAS  Google Scholar 

  23. F. Karouia, “Traitement thermique de boehmite de taille et forme de particules contrôlées: vers l’optimisation des propriétés de l’alumine gamma,” Université de Toulouse 3 Paul Sabatier, 2014

  24. M. Digne, P. Sautet, P. Raybaud, H. Toulhoat and E. Artacho, Structure and Stability of Aluminum Hydroxides: A Theoretical Study, J. Phys. Chem. B, 2002, 106(20), p 5155–5162. https://doi.org/10.1021/jp014182a

    Article  CAS  Google Scholar 

  25. O. Fabrichnaya, D. Pavlyuchkov, R. Neher, M. Herrmann and H.J. Seifert, Liquid Phase Formation in the System Al2O3–Y2O3–AlN: Part II. Thermodynamic Assessment, J. Eur. Ceram. Soc., 2013, 33(13–14), p 2457–2463. https://doi.org/10.1016/j.jeurceramsoc.2013.05.004

    Article  CAS  Google Scholar 

  26. J. Carreaud et al., From Elaboration to Laser Properties of Transparent Polycrystalline Nd-Doped Y3Al5O12 and Y3ScAl4O12 Ceramics: A Comparative Study, Opt. Mater., 2013, 35(4), p 704–711. https://doi.org/10.1016/j.optmat.2012.07.021

    Article  CAS  Google Scholar 

  27. W.A. Groen, J.G. van Lierop and J.M. Toonen, Electrical Conductivity of AlN Ceramics at High Temperatures, J. Eur. Ceram. Soc., 1993, 11(4), p 353–358. https://doi.org/10.1016/0955-2219(93)90036-Q

    Article  CAS  Google Scholar 

  28. H. Sakai, Y. Katsuda, M. Masuda, C. Ihara and T. Kameyama, Effects of Adding Y2O3 on the Electrical Resistivity of Aluminum Nitride Ceramics, J. Ceram. Soc. Jpn., 2008, 116(1352), p 566–571. https://doi.org/10.2109/jcersj2.116.566

    Article  CAS  Google Scholar 

  29. H. Kim, J. Chae, Y. Oh, H. Kim, K. Shim and S. Lee, Effects of Carbothermal Reduction on the Thermal and Electrical Conductivities of Aluminum Nitride Ceramics, Ceram. Int., 2010, 36(7), p 2039–2045. https://doi.org/10.1016/j.ceramint.2010.04.001

    Article  CAS  Google Scholar 

Download references

Acknowledgment

We thank Dr. M. Herrmann for the discussion of the results and suggestions. We also thank the National Association of Research and Technology (ARNT) for its support.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. Coëffe-Desvaux.

Ethics declarations

Conflict of interest

All authors declare that they have no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

Below is the link to the electronic supplementary material.

Supplementary file1 (DOCX 245 kb)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Coëffe-Desvaux, M., Tabares-Medina, T., Pradeilles, N. et al. New Insight on the Effect of Yttria-Based Secondary Phases on Sintering and Electrical Behavior of Aluminum Nitride Ceramics. J. of Materi Eng and Perform 31, 4545–4553 (2022). https://doi.org/10.1007/s11665-022-06588-9

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-022-06588-9

Keywords

Navigation