Abstract
Nano-WC particle-strengthened Ni composite coatings were prepared by electro-brush plating. A series of artificial neural network models was developed for the analysis and prediction of the coating performance. The microstructure and phase structure were studied with SEM, XRD and EDS. Nano-WC particles as the hard phase were distributed evenly and dispersed in the coatings, which was conducive to the hardness enhancement of the coatings. Additionally, nano-WC particles as microballs inserted in the coatings could reduce the friction when wear of the coating surface occurred. Furthermore, the addition of nano-WC particles delayed the time of crack initiation and propagation in the coatings, which increased the service lifetime when they worked in a thermal shock environment.
Similar content being viewed by others
References
X.H. Wang, B.X. Xu, Z.F. Hu, and S.Y. Dong, Microstructure and Performance of Nano-Al2O3/Ni-Co Composite Coatings by Electro-brush Plating, Adv. Mater. Res., 2012, 482–484, p 2371–2375
C. Gu, J. Zhang, W. Bai, Y. Tong, X. Wang, and J. Tu, Electro-brush Plating Form Deep Eutectic Solvent: A Case of Nanocrystalline Ni Coatings with Superior Mechanical Property and Corrosion Resistance, J. Electrochem. Soc., 2015, 162(4), p D159–D165
S.L. Kuo, Y.C. Chen, N.D. Ger, and W.H. Hwu, Nano-particles Dispersion Effect on Ni–Al2O3 Composite Coatings, Mater. Chem. Phys., 2004, 86, p 5–10
L. Chen, L.P. Wang, Z.X. Zeng, and J.Y. Zhang, Effect of Surfactant on the Electrodeposition and Wear Resistance of Ni–Al2O3 Composite Coatings, Mater. Sci. Eng. A, 2006, 434, p 319–325
B. Wu, B.S. Xu, B. Zhang, and Y.H. Lü, Preparation and Properties of Ni/Nano-Al2O3 Composite Coatings by Automatic Brush Plating, Surf. Coat. Technol., 2007, 201, p 6933–6939
X.H. Wang, B. Lü, Z.F. Hu, and B.S. Xu, Effects of n-Al2O3 Particles Content on Structure and Performance of Electro-brush Plating Ni–Co Alloy Composite Coatings, Rare Metal Mater. Eng., 2016, 45(1), p 36–41
J. Guo, X.F. Cui, E.B. Liu, and Q.F. Li, Effect of the Neodymium Content on Mechanical Properties of the Electro-brush Plated Nano-Al2O3/Ni Composite Coating, Key Eng. Mater., 2013, 525–526, p 277–280
N.S. Qu, K.C. Chan, and D. Zhu, Pulse Co-electrodeposition of Nano Al2O3 Whiskers Nickel Composite Coating, Scr. Mater., 2004, 50, p 1131–1134
B. Kajamaideen, A. Panneerselvam, and K.R. Murali, Brush Plated Copper Indium Sulphide Films and Their Properties, J. Mater. Sci. Mater. Electron, 2014, 25, p 962–968
B. Jiang, B.S. Xu, S.Y. Dong, Y. Yi, and P.D. Ding, Contact Fatigue Behavior of Nano-ZrO2/Ni Coating Prepared by Electro-brush Plating, Surf. Coat. Technol., 2007, 202, p 447–452
L.Z. Du, B.X. Xu, S.Y. Dong, H. Yang, and W.Y. Tu, Study of Tribological Characteristics and Wear Mechanism of Nano-particle Strengthened Nickel-Based Composite Coatings Under Abrasive Contaminant Lubrication, Wear, 2004, 257, p 1058–1063
B. Szczygiel and M. Kolodziej, Composite Ni/Al2O3 Coatings and Their Corrosion Resistance, Electrochim. Acta, 2005, 50, p 4188–4195
T.C. Chen, S.R. Ge, H.T. Liu, Q.G. Sun, W. Zhu, and W. Yan, Fabrication of Low Adhesive Superhydrophobic Surfaces Using Nano Cu/Al2O3 Ni–Cr Composited Electro-brush Plating, Appl. Surf. Sci., 2015, 356, p 81–90
G.R. Yang, C.P. Huang, W.M. Song, J. Li, J.J. Lu, Y. Ma, and Y. Hao, Microstructure Characteristics of Ni/WC Composite Cladding Coatings, Int. J. Minerals Metal. Mater., 2016, 23(2), p 184–192
M.K. Xu, S.G. Zhu, H. Ding, and X.B. Qi, Influence of Electric Contact Strengthening on the Microstructure and Properties of Electro Brush Plating Ni-P/Nano-WC Composite Coatings, Int. J. Refract. Metal. Hard Mater., 2017, 62, p 70–77 (in English)
M.M. Quazi, M.A. Fazal, A.S.M.A. Haseeb, F. Yusof, H.H. Masjuki, and A. Arslan, Laser Composite Surfacing of Ni-WC Coating on AA5083 for Enhancing Tribomechanical Properties, Tribol. Trans., 2017, 60(2), p 249–259
W.C. Sun, M.M. Tian, P. Zhang, H.J. Wei, G.Q. Hou, and Y. Wang, Optimization of Plating Processing, Microstructure and Properties of Ni–TiC Coatings Based on BP Artificial Neural Networks, Trans. Indian Inst. Met., 2016, 69(8), p 1501–1511
X.Y. Li, Y.Y. Zhu, and G.R. Xiao, Application of Artificial Neural Networks to Predict Sliding Wear Resistance of Ni–TiN Nanocomposite Coatings Deposited by Pulse Electrodeposition, Ceram. Int., 2014, 40, p 11767–11772
Y.J. Xu, Y.Y. Zhu, G.R. Xiao, and C.Y. Ma, Application of Artificial Neural Networks to Predict Corrosion Behavior of Ni–SiC Composite Coatings Deposited by Ultrasonic Electrodeposition, Ceram. Int., 2014, 40, p 5425–5430
M.T. Hagan, H.B. Demuth, and M. Beale, Neural Network Design, PWS Publishing Company, Boston, 1996, p 11–18
S.A. Alidokht, P. Vo, S. Yue, and R.R. Chromik, Erosive Wear Behavior of Cold-Sprayed Ni-WC Composite Coating, Wear, 2017, 376–377, p 566–577
H. Jamali, R. Mozafarinia, R.S. Razavi, and R. Ahmadi-Pidani, Comparison of Thermal Shock Resistances of Plasma-Sprayed Nanostructured and Conventional Yttria Stabilized Zirconia Thermal Barrier Coatings, Ceram. Int., 2012, 38, p 6703–6712
J.A. Picas, M. Punset, S. Menargues, E. Martín, and M.T. Baile, Microstructural and Tribological Studies of As-Sprayed and Heat-Treated HVOF Cr3C2–CoNiCrAlY Coatings with a CoNiCrAlY Bond Coat, Surf. Coat. Technol., 2015, 268, p 317–324
Acknowledgments
The authors would like to acknowledge the financial support provided by University Teachers Training Foundation (No. ZZSDJ15048) and produce-learn-research projects provided by Shanghai Municipal Education Commission (No. CXYSDJ17009).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Qi, X., Wang, Y., Wang, C. et al. Microstructure and Performance of Nano-WC Particle-Strengthened Ni Coatings by Electro-brush Plating. J. of Materi Eng and Perform 27, 6069–6079 (2018). https://doi.org/10.1007/s11665-018-3684-0
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-018-3684-0