Abstract
Wear behavior of an ultra-high-strength AISI 1080 steel developed through incomplete austenitization-based combined cyclic heat treatment is investigated in comparison with annealed and conventional hardened and tempered conditions against an alumina disk (sliding speed = 1 m s−1) using a pin-on-disk tribometer at a load range of 7.35-14.7 N. On a gross scale, the mechanism of surface damage involves adhesive wear coupled with abrasive wear (microcutting effects in particular) at lower loads. At higher loads, mainly the abrasive wear (both microcutting and microploughing mechanisms) and evolution of adherent oxide are observed. Besides, microhardness of matrix increases with load indicating substantial strain hardening during wear test. The rate of overall wear is found to increase with load. As-received annealed steel with the lowest initial hardness suffers from severe abrasive wear, thereby exhibiting the highest wear loss. Such a severe wear loss is not observed in conventional hardened and tempered and combined cyclic heat treatment conditions. Combined cyclic heat-treated steel exhibits the greatest wear resistance (lowest wear loss) due to its initial high hardness and evolution of hard abrasion-resistant tribolayer during wear test at higher load.
Similar content being viewed by others
References
C.C. Viafara, M.I. Castro, J.M. Velez, and A. Toro, Unlubricated Sliding Wear of Pearlitic and Bainitic Steels, Wear, 2005, 259, p 405–411
T.F.J. Quinn, An Experimental Study of the Thermal Aspects of Sliding Contacts and Their Relation to the Unlubricated Wear of Steel, Proc. Inst. Mech. Eng. Conf. Proc., 1968, 183, p p129
T.F.J. Quinn, The Division of Heat and Temperature at Sliding Steel Interfaces and Their Relation to Oxidational Wear, ASLE Trans., 1978, 21, p 78–86
Y.C. Lin, S.W. Wang, and T.M. Chen, A Study on the Wear Behavior of Hardened Medium Carbon Steel, J. Mater. Process. Technol., 2002, 120, p 126–132
J. Kalousek, D.M. Fegredo, and E.E. Laufer, The Wear Resistance and Worn Metallography of Pearlite, Bainite and Tempered Martensite Rail Steel Microstructures of High Hardness, Wear, 1985, 105, p 199–222
S. Kumar, A. Bhattacharyya, D.K. Mondal, K. Biswas, and J. Maity, Dry Sliding Wear Behaviour of Medium Carbon Steel Against an Alumina Disk, Wear, 2011, 270, p 413–421
A. Sharma, A. Kumar, and R. Tyagi, Erosive Wear Analysis of Medium Carbon Dual Phase Steel Under Dry Ambient Condition, Wear, 2015, 334–335, p 91–98
X.Y. Feng, F.C. Zhang, Z.N. Yang, and M. Zhang, Wear Behaviour of Nanocrystallised Hadfield Steel, Wear, 2013, 305, p 299–304
A. Saha, D.K. Mondal, K. Biswas, and J. Maity, Microstructural Modifications and Changes in Mechanical Properties During Cyclic Heat Treatment of 0.16% Carbon Steel, Mater. Sci. Eng. A, 2012, 534, p 465–475
A. Saha, D.K. Mondal, and J. Maity, Effect of Cyclic Heat Treatment on Microstructure and Mechanical Properties of 0.6 wt.% Carbon Steel, Mater. Sci. Eng. A, 2010, 527, p 4001–4007
A. Saha, D.K. Mondal, and J. Maity, An Alternate Approach to Accelerated Spheroidization in Steel by Cyclic Annealing, J. Mater. Eng. Perform., 2011, 20, p 114–119
J. Maity, A. Saha, D.K. Mondal, and K. Biswas, Mechanism of Accelerated Spheroidization of Steel During Cyclic Heat Treatment Around Upper Critical Temperature, Philos. Mag. Lett., 2013, 93, p 231–237
A. Saha, D.K. Mondal, K. Biswas, and J. Maity, Development of High Strength Ductile Hypereutectoid Steel by Cyclic Heat Treatment Process, Mater. Sci. Eng. A, 2012, 541, p 204–215
A. Mishra, A. Saha, and J. Maity, Development of High Strength Ductile Eutectoid Steel Through Cyclic Heat Treatment Involving Incomplete Austenitization Followed by Forced Air Cooling, Mater. Charact., 2016, 114, p 277–288
A. Mishra, A. Saha, and J. Maity, Microstructure Evolution in AISI, 1080 Eutectoid Steel Under Cyclic Quenching Treatment, Metallogr. Microstruct. Anal., 2015, 4, p 355–370
A. Mishra and J. Maity, Structure–Property Correlation of AISI, 1080 Steel Subjected to Cyclic Quenching Treatment, Mater. Sci. Eng. A, 2015, 646, p 169–181
A. Mishra, C. Mondal, and J. Maity, Microstructural Modifications in AISI, 1080 Eutectoid Steel Under Combined Cyclic Heat Treatment, Steel Res. Int., 2016, 87, p 424–435
A. Mishra, C. Mondal, and J. Maity, Effect of Combined Cyclic Heat Treatment on AISI, 1080 Steel: Part II—Mechanical Property Evaluation, Steel Res. Int., 2017, 88, p 1–10. https://doi.org/10.1002/srin.201600215
K.H. Prabhudev, Handbook of Heat Treatment of Steels, 1st ed., Tata McGraw, New Delhi, 1988
J.F. Shackelford and W. Alexander, Ed., Materials Science and Engineering Handbook, CRC Press, Boca Raton, 2001, p 473
K.L. Sahoo, C.S.S. Krishnan, and A.K. Chakrabarti, Studies on Wear Characteristics of Al–Fe–V–Si Alloys, Wear, 2000, 239, p 211–218
P. Suh, The Delamination Theory of Wear, Wear, 1973, 25, p 111–124
K.H.Z. Gahr, Abrasive Wear on Metallic Materials, Metallurgical Aspects of Wear, German Society of Metallurgy, Germany, 1981, p 73–103
G. Straffelini, D. Trabucco, and A. Molinari, Oxidative Wear of Heat-Treated Steels, Wear, 2001, 250, p 485–491
G.W. Stachowiak and A.W. Batchelor, Engineering Tribology, Elsevier, Amsterdam, 1993
F.H. Stott, The Role of Oxidation in the Wear of Alloys, Tribol. Int., 1998, 31, p 61–71
H.J. Kim, A. Emge, S. Karthikeyan, and D.A. Rigney, Effects of Tribo-Oxidation on Sliding Behavior of Aluminum, Wear, 2005, 259, p 501–505
R.L. Deuis, C. Subramanian, and J.M. Yellup, Dry Sliding Wear of Aluminium Composites—A Review, Compos. Sci. Technol., 1997, 57, p 415–435
P. Heilmann, J. Don, T.C. Sun, D.A. Rigney, and W.A. Glaeser, Sliding Wear and Transfer, Wear, 1983, 91, p 171–190
R.A. Antoniou, L.R. Brown, and J.D. Cashion, The Unlubricated Sliding of Al-Si Alloys Against Steel: Mossbauer Spectroscopy and X-ray Diffraction of Wear Debris, Acta Metall. Mater., 1994, 42, p 3545–3553
S.L. Rice, H. Nowotny, and S.F. Wayne, Characteristics of Metallic Subsurface Zones in Sliding and Impact Wear, Wear, 1981–1982, 74, p 131–142.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Mishra, A., Maity, J. Wear Behavior of an Ultra-High-Strength Eutectoid Steel. J. of Materi Eng and Perform 27, 398–410 (2018). https://doi.org/10.1007/s11665-017-3118-4
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-017-3118-4